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Ford Flex Complete Workshop Service Repair Manual 2013

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2013 Product Name: Ford Flex Complete Workshop Service Repair Manual 2013 Product Description: Downloadable manual covering every service & repair procedure for the 2013 Ford Flex, with step-by-step instructions and pictures. Yours to keep forever, printable and downloadable to various devices. Models Covered: All models, engines, trim levels, and transmission types for the 2013 Ford Flex. 👋 Introduction Market Position Market Segment: Full-size crossover SUV Target Audience: DIY car owners, independent repair shops, automotive enthusiasts. Competitive Analysis Competitors 2013: Chevrolet Traverse, Buick Enclave, GMC Acadia, Dodge Durango, Toyota Highlander, Mazda CX-9. Key Features Unique Selling Proposition: Comprehensive, detailed coverage for all systems with step-by-step instructions and illustrations, enabling significant cost savings on repairs. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive A-Z repair and service procedures. Page Count Estimated Page Count: Approximately 2000-3000 pages (typical for full workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing systems. Engine Management: Fuel injection, ignition system, emission control systems, sensors, actuators, ECM/PCM diagnostics. Transmission Powertrain: Automatic transmission (6F50/6F55), disassembly, assembly, torque converter, valve body, clutch packs, seals, fluid specifications. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differentials, transfer case (if applicable). Suspension Steering: Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), steering rack, power steering system, alignment specifications. Brakes: Front and rear brake systems (disc brakes), calipers, rotors, pads, brake lines, ABS, EBD, parking brake. Electrical Lighting: Wiring diagrams, lighting systems (headlights, taillights, interior), fuses, relays, battery, alternator, starter. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant charging, compressor, evaporator, condenser, controls. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim. Body Interior: Seats, dashboard, center console, door panels, trim, airbags, seat belts. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement, tire rotations. Engine Repair: Engine rebuild procedures, head gasket replacement, piston and ring replacement, valve adjustments. Transmission Repair: Transmission overhaul, solenoid replacement, torque converter replacement, shift kit installation. Brake Service: Brake pad and rotor replacement, brake caliper service, brake bleeding, ABS module diagnostics. Suspension Steering Repair: Replacement of struts, shocks, control arms, tie rod ends, steering rack rebuild or replacement. Electrical Diagnostics: Troubleshooting electrical circuits, component testing, wiring harness repair. Climate Control Service: AC system recharge, compressor replacement, evaporator core service, heater core replacement. Body And Trim Repair: Door panel removal, interior trim replacement, exterior panel repair and replacement, glass installation. Reset Procedures: Oil life reset, service indicator reset, battery replacement procedures. Technical Depth Depth Of Information: Detailed, from basic maintenance to complete overhaul and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Print Options: Printable page by page, chapter by chapter, or entire manual. Binding Type Binding Type: Digital (N/A for digital format) Paper Type Paper Type: Digital (N/A for digital format) Compatibility Software Requirements: Adobe Reader (free download available) Device Compatibility: All PC & MAC Computers, tablets, smartphones. ⚙️ Engine Specifications Primary Engine Engine Code: 3.7L V6 (Duratec 37) Displacement: 3726 cc (227.4 cubic inches) Configuration: V6, DOHC, 24 valves Bore X Stroke: 96.0 mm x 86.0 mm (3.78 in x 3.39 in) Compression Ratio: 10.0:1 Horsepower: 265 hp @ 6250 rpm Torque: 264 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, 87 octane minimum recommended Ignition System: Distributorless Ignition System (DIS) with coil-on-plug (COP) ignition Optional Engine Engine Code: 3.5L EcoBoost V6 (TWIN TURBO) Displacement: 3497 cc (213.4 cubic inches) Configuration: V6, DOHC, Twin Turbocharged, Direct Injection Horsepower: 355 hp @ 5700 rpm Torque: 380 lb-ft @ 3500 rpm Engine Maintenance Recommended Oil Type: SAE 5W-20 Synthetic Blend or Full Synthetic (Meets Ford WSS-M2C945-A specification) Oil Capacity With Filter: 6.0 US quarts (5.7 Liters) Spark Plug Type 3.7L: Motorcraft Platinum SP-566 (or equivalent) Spark Plug Gap 3.7L: 0.050-0.060 inches (1.27-1.52 mm) 🔧 Transmission Standard Transmission Type: 6-Speed Automatic Transmission Transmission Model FWD: 6F50 Transmission Model AWD: 6F55 Optional Transmission Type: N/A (Only automatic transmission offered) Features Transmission Control: Electronic with manual shifting capability (SelectShift) Maintenance Transmission Fluid Type: Mercon LV Automatic Transmission Fluid (WS-M2C938-A) Transmission Fluid Capacity: Approximately 10.7 US quarts (10.1 Liters) for initial fill 📐 Dimensions Exterior Length: 201.8 inches (5126 mm) Width Without Mirrors: 78.2 inches (1986 mm) Height: 69.3 inches (1760 mm) Wheelbase: 117.9 inches (2995 mm) Front Track: 67.4 inches (1712 mm) Rear Track: 67.1 inches (1704 mm) Ground Clearance: 7.5 inches (190 mm) Cargo Cargo Volume Behind 3Rd Row: 20.0 cubic feet...
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Ford Flex Complete Workshop Service Repair Manual 2013
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2013
Product Name:
Ford Flex Complete Workshop Service Repair Manual 2013
Product Description:
Downloadable manual covering every service & repair procedure for the 2013 Ford Flex, with step-by-step instructions and pictures. Yours to keep forever, printable and downloadable to various devices.
Models Covered:
All models, engines, trim levels, and transmission types for the 2013 Ford Flex.
👋 Introduction
Market Position
Market Segment:
Full-size crossover SUV
Target Audience:
DIY car owners, independent repair shops, automotive enthusiasts.
Competitive Analysis
Competitors 2013:
Chevrolet Traverse, Buick Enclave, GMC Acadia, Dodge Durango, Toyota Highlander, Mazda CX-9.
Key Features
Unique Selling Proposition:
Comprehensive, detailed coverage for all systems with step-by-step instructions and illustrations, enabling significant cost savings on repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive A-Z repair and service procedures.
Page Count
Estimated Page Count:
Approximately 2000-3000 pages (typical for full workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing systems.
Engine Management:
Fuel injection, ignition system, emission control systems, sensors, actuators, ECM/PCM diagnostics.
Transmission Powertrain:
Automatic transmission (6F50/6F55), disassembly, assembly, torque converter, valve body, clutch packs, seals, fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differentials, transfer case (if applicable).
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), steering rack, power steering system, alignment specifications.
Brakes:
Front and rear brake systems (disc brakes), calipers, rotors, pads, brake lines, ABS, EBD, parking brake.
Electrical Lighting:
Wiring diagrams, lighting systems (headlights, taillights, interior), fuses, relays, battery, alternator, starter.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant charging, compressor, evaporator, condenser, controls.
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim.
Body Interior:
Seats, dashboard, center console, door panels, trim, airbags, seat belts.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement, tire rotations.
Engine Repair:
Engine rebuild procedures, head gasket replacement, piston and ring replacement, valve adjustments.
Transmission Repair:
Transmission overhaul, solenoid replacement, torque converter replacement, shift kit installation.
Brake Service:
Brake pad and rotor replacement, brake caliper service, brake bleeding, ABS module diagnostics.
Suspension Steering Repair:
Replacement of struts, shocks, control arms, tie rod ends, steering rack rebuild or replacement.
Electrical Diagnostics:
Troubleshooting electrical circuits, component testing, wiring harness repair.
Climate Control Service:
AC system recharge, compressor replacement, evaporator core service, heater core replacement.
Body And Trim Repair:
Door panel removal, interior trim replacement, exterior panel repair and replacement, glass installation.
Reset Procedures:
Oil life reset, service indicator reset, battery replacement procedures.
Technical Depth
Depth Of Information:
Detailed, from basic maintenance to complete overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Options:
Printable page by page, chapter by chapter, or entire manual.
Binding Type
Binding Type:
Digital (N/A for digital format)
Paper Type
Paper Type:
Digital (N/A for digital format)
Compatibility
Software Requirements:
Adobe Reader (free download available)
Device Compatibility:
All PC & MAC Computers, tablets, smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.7L V6 (Duratec 37)
Displacement:
3726 cc (227.4 cubic inches)
Configuration:
V6, DOHC, 24 valves
Bore X Stroke:
96.0 mm x 86.0 mm (3.78 in x 3.39 in)
Compression Ratio:
10.0:1
Horsepower:
265 hp @ 6250 rpm
Torque:
264 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug (COP) ignition
Optional Engine
Engine Code:
3.5L EcoBoost V6 (TWIN TURBO)
Displacement:
3497 cc (213.4 cubic inches)
Configuration:
V6, DOHC, Twin Turbocharged, Direct Injection
Horsepower:
355 hp @ 5700 rpm
Torque:
380 lb-ft @ 3500 rpm
Engine Maintenance
Recommended Oil Type:
SAE 5W-20 Synthetic Blend or Full Synthetic (Meets Ford WSS-M2C945-A specification)
Oil Capacity With Filter:
6.0 US quarts (5.7 Liters)
Spark Plug Type 3.7L:
Motorcraft Platinum SP-566 (or equivalent)
Spark Plug Gap 3.7L:
0.050-0.060 inches (1.27-1.52 mm)
🔧 Transmission
Standard Transmission
Type:
6-Speed Automatic Transmission
Transmission Model FWD:
6F50
Transmission Model AWD:
6F55
Optional Transmission
Type:
N/A (Only automatic transmission offered)
Features
Transmission Control:
Electronic with manual shifting capability (SelectShift)
Maintenance
Transmission Fluid Type:
Mercon LV Automatic Transmission Fluid (WS-M2C938-A)
Transmission Fluid Capacity:
Approximately 10.7 US quarts (10.1 Liters) for initial fill
📐 Dimensions
Exterior
Length:
201.8 inches (5126 mm)
Width Without Mirrors:
78.2 inches (1986 mm)
Height:
69.3 inches (1760 mm)
Wheelbase:
117.9 inches (2995 mm)
Front Track:
67.4 inches (1712 mm)
Rear Track:
67.1 inches (1704 mm)
Ground Clearance:
7.5 inches (190 mm)
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cubic feet (566 L)
Cargo Volume Behind 2Nd Row:
43.2 cubic feet (1223 L)
Cargo Volume Behind 1St Row:
83.2 cubic feet (2356 L)
Weights
Curb Weight FWD:
4,500 - 4,700 lbs (2041 - 2132 kg)
Curb Weight AWD:
4,600 - 4,800 lbs (2087 - 2177 kg)
Gross Vehicle Weight Rating Gvwr:
6,160 - 6,360 lbs (2794 - 2885 kg) depending on configuration
Maximum Towing Capacity:
5,000 lbs (2268 kg) with optional tow package
Wheels Tires
Standard Wheel Size:
18-inch alloy wheels
Optional Wheel Size:
20-inch alloy wheels
Standard Tire Size 18 Inch:
P255/55R18
Standard Tire Size 20 Inch:
P255/45R20
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Wheel Offset:
+40 mm to +50 mm (typical range)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (model year specific, generally good)
IIHS Top Safety Pick:
Likely a Top Safety Pick or equivalent designation (model year specific)
Active Features
Traction Control:
Standard Electronic Traction Control (ETC)
Stability Control:
Standard AdvanceTrac with Roll Stability Control (RSC)
Anti Lock Brakes:
Standard Anti-lock Braking System (ABS)
Electronic Brake Force Distribution:
Standard Electronic Brake Force Distribution (EBD)
Tire Pressure Monitoring System:
Standard Tire Pressure Monitoring System (TPMS)
Passive Features
Airbags Front:
Dual-stage front airbags for driver and front passenger
Airbags Side:
Front seat-mounted side-impact airbags
Airbags Curtain:
Full-length side curtain airbags for all three rows
Seatbelts:
Three-point safety belts for all seating positions, adjustable height for front seats, pretensioners and load limiters for front seats.
Child Safety:
LATCH (Lower Anchors and Tethers for CHildren) system in second and third rows
💡 Technology Features
Infotainment
Infotainment System Name:
SYNC System (various versions, potentially including SYNC with MyFord Touch for 2013)
Display Screen Size:
Typically 8-inch touchscreen display for MyFord Touch equipped models.
Audio Features:
AM/FM stereo, CD player, MP3 playback, SiriusXM Satellite Radio, USB ports, auxiliary audio input, optional premium audio systems (e.g., Sony).
Driver Assistance
Rearview Camera:
Available rear-view camera system.
Parking Sensors:
Available front and rear parking assist sensors.
Blind Spot Monitoring:
Available Blind Spot Information System (BLIS).
Adaptive Cruise Control:
Available Adaptive Cruise Control.
Keyless Entry Start:
Available Intelligent Access with Push Button Start.
Connectivity
Bluetooth:
Standard Bluetooth hands-free calling and audio streaming.
Voice Control:
Voice-activated SYNC system for audio, climate, and phone control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, or when the Intelligent Oil Life Monitor indicates (whichever comes first).
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed (typically 30,000 miles / 48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed (typically 20,000-30,000 miles / 32,000-48,000 km).
Spark Plug Replacement 3.7L:
Every 100,000 miles (160,000 km) for Platinum-tipped spark plugs.
Transmission Fluid Change:
Refer to manual for specific interval, typically around 100,000 miles (160,000 km) for a drain and fill, or as indicated by the vehicle's transmission fluid monitoring system.
Fluid Specifications
Coolant Type:
Ford Premium Engine Coolant (Gold Color), Meeting WSS-M97B51-A1 specification
Brake Fluid Type:
DOT 3 Motor Vehicle Brake Fluid
Power Steering Fluid Type:
Refer to manual; typically Ford compatible power steering fluid or Mercon V ATF (check specific application)
Windshield Washer Fluid:
Automotive windshield washer fluid
Known Issues
Common Problems:
Some reported issues can include transmission shifting problems, water pump leaks, infotainment system glitches, and occasional electrical gremlins. Specific issues may vary by engine and drivetrain configuration.
Common Problems Detail:
Transmission shudder or harsh shifts (especially in early models), potential coolant leaks from the water pump or thermostat housing, Mylink/SYNC system unresponsiveness, and occasional door lock actuator failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company, an American multinational automaker founded in 1903.
Model Evolution
Introduction Year:
The Ford Flex was introduced for the 2009 model year as a 2009 model.
Platform:
Based on the Ford D4 platform, shared with the Ford Taurus and Lincoln MKS.
Design Philosophy:
Designed to be a spacious and versatile family vehicle with a distinctive, modern aesthetic, often described as a 'modern station wagon' or 'mini-minivan'.
Facelift Updates:
The 2013 model year represented a significant mid-cycle refresh for the Flex, with exterior styling updates, interior enhancements, and powertrain improvements.
Production
Assembly Location:
Oakville Assembly Plant in Oakville, Ontario, Canada.
Production Span:
2009 - 2019 model years.
🏆 Awards & Recognition
Recognitions
Previous Awards:
The Ford Flex has historically received positive reviews for its styling, spacious interior, and comfortable ride. Specific awards can vary by publication and year.
Safety Awards:
Likely recipients of IIHS Top Safety Pick or similar accolades for its safety structure.
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