📚 Vehicle Manual Information

Ford FOCUS UK Service Repair Manual 2005-2009

🏷️ Basic Information

Make:

Ford

Model:

Focus

Generation:

Second Generation (Mk2)

Market:

UK

Model Years Covered:

2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position:

The Ford Focus Mk2 (2005-2009) was a highly successful compact family car, known for its engaging driving dynamics, spacious interior, and competitive pricing. It competed strongly against rivals like the Volkswagen Golf, Vauxhall Astra, and Renault Mégane.

Competitive Analysis:

This manual provides the in-depth technical information necessary to service and repair the Mk2 Focus, a vehicle that established Ford as a leader in the compact car segment with its refined chassis and extensive powertrain options.

Key Features:

This manual is essential for owners and technicians looking to maintain or repair their 2005-2009 Ford Focus, offering a complete guide to its complex systems and components.

📋 Manual Details

Coverage Areas:

Engine, Drivetrain, Transmission, Suspension, Steering, Brakes, Fuel System, Exhaust System, Cooling System, Electrical System, Climate Control, Body & Chassis, Interior, Exterior, Diagnostics, Wiring Diagrams, Troubleshooting, Maintenance, Repair Procedures

Page Count:

Over 2000 pages (estimated, typical for comprehensive service manuals of this era)

Manual Type:

Workshop Manual / Service & Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered:

Engine mechanical and electrical systems, Fuel injection and ignition systems, Emission control systems, Power transmission (manual and automatic transmissions), Drive shafts and axles, Suspension systems (front and rear), Steering systems (including power steering), Brake systems (hydraulic, ABS, EBD), Body electrical systems (lighting, instruments, power accessories), HVAC (Heating, Ventilation, and Air Conditioning), Body and chassis structural components, Exterior and interior trim, Safety systems (Airbags, Seatbelts)

Procedures Included:

Routine maintenance, Scheduled servicing, Component removal and installation, Overhaul procedures, Diagnostic fault finding, Wiring harness repairs, Software updates and programming (where applicable), Wheel alignment, Brake system bleeding, Air conditioning servicing, Engine tuning, Torque specifications for all fasteners, Lubrication procedures

Technical Depth:

Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repairs. Includes detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans, suitable for printing individual pages or sections. Clear diagrams and legible text.

Binding Type:

N/A (Digital Product)

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine Options:

1.4L Duratec (80 PS / 59 kW), 1.6L Duratec (100 PS / 74 kW), 1.6L Duratec Ti-VCT (115 PS / 85 kW), 1.8L Duratec (125 PS / 92 kW), 2.0L Duratec (145 PS / 107 kW), 1.6L TDCi Duratorq (90 PS / 66 kW), 1.6L TDCi Duratorq (110 PS / 81 kW), 2.0L TDCi Duratorq (136 PS / 100 kW), 2.5L Duratec ST (225 PS / 165 kW - Focus ST)

Performance Figures:

Specific power and torque figures vary by engine variant. Manual provides detailed performance data for each engine, including acceleration and fuel economy.

Fuel System:

Electronic Fuel Injection (EFI) for all petrol engines. Common Rail Diesel Injection (CRDi) for all TDCi diesel engines.

🔧 Transmission

Standard Transmission:

5-speed manual transmission (IB5, MTX75) for most variants.

Optional Transmission:

4-speed automatic transmission (4F27E) for some petrol variants. 6-speed manual for higher performance models (e.g., Focus ST).

Transmission Features:

Manual provides detailed procedures for clutch replacement, gearbox overhaul, automatic transmission fluid changes, and electronic control unit (ECU) diagnostics.

📐 Dimensions

Exterior Dimensions:

Body styles include 3-door hatchback, 5-door hatchback, saloon, and estate (wagon). Specific dimensions vary by body style but are detailed within the manual.

Interior Dimensions:

Focus Mk2 offered a relatively spacious interior for its class, with detailed interior component removal and fitting instructions available in the manual.

Cargo Dimensions:

Cargo capacity varied by body style. Manual covers rear seat folding, cargo area trim removal, and associated components.

Weights:

Kerb weights and Gross Vehicle Weights (GVW) vary significantly by engine and specification. Manual includes weight data for lifting and towing purposes.

🛡️ Safety Features

Safety Ratings:

The Focus Mk2 generally achieved good safety ratings in Euro NCAP crash tests for its time, typically 4 or 5 stars, depending on specification. Manual details airbag system components and procedures.

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control (optional), Electronic Stability Program (ESP - optional on some models).

Passive Safety Features:

Multiple airbags (front, side, curtain), crumple zones, impact-absorbing steering column, seatbelt pretensioners.

💡 Technology Features

Infotainment Systems:

Various Ford audio systems (e.g., CD players, radio/cassette), optional CD changers, Sony premium sound systems. Some models may feature early Bluetooth connectivity and voice control. Manual covers removal, installation, and basic troubleshooting of audio components.

Driver Assistance Features:

Cruise control (optional), parking sensors (rear, optional), rain-sensing wipers (optional), automatic headlights (optional). Manual details sensor locations and associated wiring.

Connectivity Options:

Bluetooth hands-free calling (optional, with compatible phone systems), USB connectivity on later models/higher trims. Manual covers wiring and component location for these systems.

🔧 Maintenance

Service Intervals:

Typical intervals: Oil and filter change every 10,000-15,000 miles or 12 months. Air filter, fuel filter, and spark plugs at recommended intervals (e.g., 30,000-60,000 miles depending on engine). Cambelt replacement on many engines is crucial (e.g., 60,000-100,000 miles or 5-7 years). Manual provides detailed, model-specific schedules.

Fluid Specifications:

Engine Oil: e.g., 5W-30, 5W-40 (API SL/SM, ACEA A3/B4, Ford WSS-M2C913-B/C). Coolant: Ford Super Plus Premium (Green). Brake Fluid: DOT 4. Transmission Fluid: Manual (e.g., Ford M2C186-A), Automatic (e.g., MERCON V, WSS-M2C195-A). Power Steering Fluid: Ford specification (e.g., WSS-M2C195-A). Manual lists precise OEM specifications and capacities.

Common Issues:

Intermittent electronic issues (e.g., instrument cluster faults), suspension component wear (especially rear springs and bushes), occasional clutch slave cylinder failure, diesel particulate filter (DPF) issues on TDCi models if not serviced correctly, potential for starter motor issues on petrol variants, ignition coil failures. Manual provides diagnostic procedures for these and more.

📚 Vehicle History

Brand Heritage:

Ford has a long history of producing popular and innovative vehicles, with the Focus line representing a significant evolution in their compact car offerings.

Model Evolution:

The Mk2 Focus, introduced in 2004, was a significant redesign over its predecessor, featuring a more modern platform and styling, shared with Mazda 3 and Volvo C30. It was produced until 2011, with facelifts in 2008.

Production Locations:

Key production plants included Saarlouis (Germany), Valencia (Spain), and St. Petersburg (Russia) for the European market.

🏆 Awards & Recognition

Recognitions:

The Ford Focus consistently received positive reviews from automotive journalists for its driving experience and value, frequently appearing on 'best of' lists and achieving awards like 'What Car? Car of the Year' in various categories during its production run.

Ratings:

Customer satisfaction and reliability ratings were generally good for the period, though specific issues are covered within the manual's troubleshooting sections.

Certifications:

N/A (Product is a manual, not a vehicle certification)