🏷️ Basic Information Identification Make: Ford Model: Freestar Year: 2004-2007 Vehicle Type: Minivan Codes Platform Code: Ford U platform (facelifted Mercury Monterey) 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, fleet operators, DIY mechanics. Competitive Analysis Key Competitors: Dodge Grand Caravan, Chrysler Town & Country, Honda Odyssey, Toyota Sienna. Key Features Vehicle Attributes: Spacious interior, comfortable ride, available all-wheel drive (AWD) on select models, versatile seating configurations. Manual Purpose: Provide comprehensive diagnostic, repair, and maintenance information for Ford Freestar vehicles of the specified model years. 📋 Manual Details Coverage Areas Market Segment: North America Language: English Page Count Estimated Page Count: 1500-2000+ Manual Type Manual Type: Factory Service Manual (FSM) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (Front-Wheel Drive) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Parking Brake) Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, HVAC Controls, Audio System, Power Accessories (Windows, Locks, Seats), Instrument Cluster, Diagnostic Trouble Codes (DTCs) Body: Exterior Panels, Interior Trim, Doors, Liftgate, Seats, HVAC Ducting Procedures Included Maintenance: Fluid Changes (Engine Oil, Coolant, Transmission Fluid, Brake Fluid, Power Steering Fluid), Filter Replacements (Oil, Air, Cabin), Spark Plug Replacement, Belt Inspection/Replacement, Tire Rotation Diagnostics: Systematic Troubleshooting Flowcharts, DTC Interpretation, Component Testing Procedures, Wiring Diagrams Repair: Component Removal & Installation (Engine, Transmission, Suspension Components, Brake Calipers, Starter, Alternator), Body Panel Repair, Interior Trim Repair, HVAC Component Replacement Diagnostics Advanced: PCM Reprogramming, Sensor Calibration, CAN Bus Diagnostics Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 3.9L V6 (VIN 2), 4.2L V6 (VIN U) Displacement: 3.9 Liters / 238 Cubic Inches (Base), 4.2 Liters / 256 Cubic Inches (Optional) Performance Horsepower 3.9L: 193 HP @ 4500 RPM Torque 3.9L: 245 lb-ft @ 3000 RPM Horsepower 4.2L: 203 HP @ 4800 RPM Torque 4.2L: 260 lb-ft @ 3700 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU: Ford PCM (Powertrain Control Module) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Overdrive Transmission Code Standard: 4F50N Optional Transmission Type Optional: 4-Speed Automatic Overdrive with All-Wheel Drive (AWD) Transmission Code Optional: 4F50N AWD Features Torque Converter: Lock-up torque converter for improved fuel efficiency Fluid Specifications Transmission Fluid Type: Mercon V Automatic Transmission Fluid Fluid Capacities Transmission Fluid Capacity Qt: Approx. 11.3 quarts (10.7 liters) - Dry Fill 📐 Dimensions Exterior Length In: 201.1 Width In: 79.3 Height In: 68.6 Wheelbase In: 118.5 Front Track In: 67.7 Rear Track In: 67.3 Interior Passenger Volume Cu Ft: 164.3 Cargo Cargo Volume Behind 3Rd Row Cu Ft: 30.5 Cargo Volume Behind 2Nd Row Cu Ft: 82.0 Cargo Volume Behind 1St Row Cu Ft: 145.0 Weights Curb Weight Lbs Min: 4450 Gross Vehicle Weight Rating Gvwr Lbs: 5800-6050 (varies by configuration) Towing Capacity Lbs: Up to 3500 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Frontal Driver: ★★★★☆ (4/5 Stars) NHTSA Frontal Passenger: ★★★★☆ (4/5 Stars) IIHS Offset Frontal: Acceptable Active Features ABS: Standard 4-Wheel Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Electronic Stability Control: Optional AdvanceTrac (Electronic Stability Control) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional side-impact airbags Seatbelts: 3-point seatbelts for all seating positions, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems with CD changer, and rear-seat entertainment systems. Navigation: Optional factory-installed navigation system available on higher trim levels. Driver Assistance Parking Sensors: Optional rear parking assist sensors. Cruise Control: Standard cruise control. Connectivity Aux Input: Auxiliary audio input jack available on some models. Remote Start: Optional remote keyless entry and remote start system. 🔧 Maintenance Service Intervals Oil Change Miles: Every 5,000 miles or 6 months, whichever comes first. Tire Rotation Miles: Every 5,000 miles Engine Air Filter Miles: Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles. Cabin Air Filter Miles: Inspect every 15,000 miles, replace as needed. Replace every 15,000-30,000 miles depending on driving conditions. Spark Plug Replacement Miles 3.9L: Platinum: 100,000 miles. Iridium: 100,000 miles (if specified). Spark Plug Replacement Miles 4.2L: Platinum: 100,000 miles. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic Blend or Full Synthetic Engine Oil Capacity Qt 3.9L: 5.0 quarts (4.7 liters) with filter change Engine Oil Capacity Qt 4.2L: 5.0 quarts (4.7 liters) with filter change Coolant Type: Ford Premium Long Life Coolant (Green or Orange depending on original fill, compatible) Brake Fluid Type: DOT 3 Power Steering Fluid Type: Mercon V or equivalent Known Issues Transmission Reliability: Some reports of transmission hard shifting, slipping,...