Ford Mustang Shelby GT500 2007 to 2009 Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Mustang Shelby GT500 Model Variant: Shelby GT500 Year Range: 2007-2009 Codes Chassis Code: S197 Engine Code: T (for 5.4L Supercharged V8) 👋 Introduction Market Position Segment: High-performance American Muscle Car Niche: Exclusive, limited-production performance variant of the Ford Mustang. Competitive Analysis Key Rivals: Chevrolet Camaro SS, Dodge Challenger SRT8. Key Features Vehicle Appeal: The GT500 represents the pinnacle of Mustang performance for its era, blending raw power with iconic styling. Manual Appeal: Essential for owners and independent repair shops seeking factory-level accuracy for servicing this specialized vehicle. 📋 Manual Details Coverage Areas General: Comprehensive service and repair for all systems Page Count Estimated: Extensive (exact count not specified, but described as covering 'EVERYTHING!!!') Manual Type Type: Factory Service Workshop Repair Manual Language Primary: English Format Digital Format: PDF Compatibility Operating Systems: Win95/98/ME/XP/vista/7/Linux/MAC 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including assembly, disassembly, diagnostics, and repair of all internal and external engine components. Engine Electrical: Wiring diagrams, component testing, ECU diagnostics, sensor troubleshooting, and starter/charging system repair. Emission Control: Diagnosis and repair of emissions systems, including EGR, EVAP, and catalytic converters. Fuel System: Fuel injection system diagnostics, fuel pump, injectors, fuel pressure regulation, and fuel tank servicing. Clutch System: Clutch inspection, replacement, hydraulic system service, and release bearing troubleshooting. Manual Transaxle: Service, repair, and overhaul procedures for the manual transmission. Automatic Transaxle: Service, repair, and overhaul procedures for the automatic transmission. Driveshaft Axle: Driveshaft U-joints, CV axles, differential service, and related components. Suspension System: Front and rear suspension component inspection, replacement (shocks, struts, bushings, control arms), and alignment procedures. Steering System: Power steering system diagnostics, rack and pinion repair, and steering column service. Restraint System: Airbag system diagnostics, seat belt inspection, and SRS component replacement. Brake System: Brake pad, rotor, caliper, and fluid service. ABS diagnostics and repair. Body Interior Exterior: Body panel repair, trim removal and installation, door, hood, and trunk servicing. Body Electrical: Lighting systems, power accessories, interior electronics, and body control module diagnostics. Heating Ventilation Ac: HVAC system diagnostics, refrigerant service, blower motor, and climate control unit repair. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement. Troubleshooting: System-specific diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation. Repair Overhaul: Complete engine rebuilds, transmission overhauls, component replacement for all systems. Diagnostics: Utilizing Ford's diagnostic tools (e.g., NGS, WDS, or successor tools) for complex system analysis. Component Replacement: Step-by-step instructions for replacing virtually any component on the vehicle. Technical Depth Level: Expert/Professional (factory-level detail) Detail Level: Includes torque specifications, clearances, diagnostic parameters, and specialized tool requirements. Wiring Diagrams: Detailed, full-color electrical schematics for all vehicle systems. Special Tools: Identification and usage instructions for required Ford special service tools (SSTs). 📊 Manual Specifications File Format Type: PDF Searchability: Typically searchable text within PDF for quick information retrieval. Printability: Designed for printing of individual pages or sections. Print Quality Illustrations: High-quality diagrams, illustrations, and photographs. Binding Type Digital Product: N/A (Digital Download) Paper Type Digital Product: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 5.4L Supercharged V8 (Modular engine family) Displacement: 5409 cc (330 cubic inches) Bore X Stroke: 90.2 mm x 105.0 mm (3.55 in x 4.13 in) Compression Ratio: 8.4:1 Induction: Roots-type supercharger (2.3L TVS) with intercooler Performance Horsepower 2007-2008: 500 hp @ 6000 rpm Torque 2007-2008: 480 lb-ft @ 4500 rpm Horsepower 2009: 500 hp @ 6000 rpm (minor revisions for increased durability) Torque 2009: 480 lb-ft @ 4500 rpm Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Mechanical Block Material: Cast Iron Cylinder Head Material: Aluminum Valvetrain: Overhead Camshaft (OHC), 4 valves per cylinder 🔧 Transmission Standard Type: Tremec TR-6060 6-Speed Manual Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 2.66, 2nd: 1.78, 3rd: 1.30, 4th: 1.00, 5th: 0.80, 6th: 0.63) Clutch: Hydraulically actuated, single dry plate, high-performance clutch Optional Type: None offered for GT500 Features Differential: Limited-slip differential Fluid Specifications Manual Transmission Fluid: Refer to manual for specific Ford-approved fluid type and capacity (typically a specialized gear oil). 📐 Dimensions Exterior Length: Approx. 189.4 inches (4811 mm) Width: Approx. 73.9 inches (1877 mm) Height: Approx. 54.0 inches (1372 mm) Wheelbase: Approx. 107.1 inches (2720 mm) Weights Curb Weight: Approx. 3,900 - 4,000 lbs (1769 - 1814 kg), varies by year/options Cargo Trunk Volume: Approx. 13.1 cu ft (370 liters) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for applicable years/models) NHTSA Side Impact: 4-Star (for applicable years/models) IIHS Front Small Overlap: Not rated (vehicle generation pre-dates this test) Active Features Traction Control: Standard Electronic Stability Control: Standard (AdvanceTrac with ESP) ABS: Standard Anti-lock Braking System Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags (standard) Seatbelts: 3-point active restraint system with pretensioners and...
Not rated (vehicle generation pre-dates this test)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac with ESP)
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags (standard)
Seatbelts:
3-point active restraint system with pretensioners and load limiters
💡 Technology Features
Infotainment
System:
Ford Shaker 500 or Shaker 1000 audio systems, optional navigation system (depending on trim/year).
Driver Assistance
Features:
ABS, Traction Control, Electronic Stability Control are standard. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Features:
Limited connectivity, primarily focused on audio playback (CD/MP3 player). SYNC system was not standard or widely available on early S197 models.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual, typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions.
Air Filter:
Inspect every 15,000 miles, replace as needed.
Spark Plugs:
Refer to manual for specific interval (typically 60,000 - 100,000 miles depending on plug type).
Coolant Flush:
Refer to manual, typically every 30,000 - 100,000 miles or 2-5 years for specialized coolant.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity and API classification (e.g., SAE 5W-20 or 5W-30 Synthetic Blend, API SN or newer).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Refer to manual (likely Ford Genuine MERCON V or equivalent).
Transmission Fluid:
Refer to manual for manual transmission fluid (MTF) specifications.
Known Issues
Clutch Wear:
High-performance clutch can experience accelerated wear under aggressive driving conditions.
Supercharger Belt:
Regular inspection and replacement of the supercharger drive belt is crucial.
Cooling System:
Ensuring proper coolant levels and circulation is vital due to the supercharger's heat generation.
Interior Rattles:
As with many performance cars, interior trim rattles can sometimes develop over time.
📚 Vehicle History
Brand Heritage
Ford Mustang:
The Mustang, introduced in 1964, is Ford's longest-running nameplate and a cultural icon of American automotive history.
Model Evolution
Shelby Gt500 Lineage:
The Shelby GT500 nameplate was revived for the S197 generation, continuing the legacy of high-performance Mustangs developed with Shelby American.
S197 Generation:
The S197 Mustang (2005-2014) marked a significant return to the classic Mustang design language, with the GT500 being its most potent iteration.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
General Appreciation:
The Shelby GT500 is highly regarded among muscle car enthusiasts for its performance and heritage.
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