🏷️ Basic Information Identification Make: Ford Model: Ranger Chassis Codes: PJ, PK Product Type: Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Compact to Mid-size Pickup Truck Target Audience: Owners seeking to perform DIY maintenance and repairs, Independent Repair Shops, Enthusiasts Competitive Analysis Key Competitors: Toyota Hilux, Mitsubishi Triton, Nissan Navara, Mazda BT-50 (during its generation) Key Features Vehicle Strengths: Rugged construction, reliable powertrains, good off-road capability (depending on configuration) 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, and Maintenance Procedures Secondary Coverage: Diagnostic Procedures, Troubleshooting Guides, Specifications Page Count Estimated Pages: Thousands (exact count varies by specific edition, but comprehensive manuals for this era are extensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain (Front & Rear Axles, Driveshafts) Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Audio System, Body Electronics, Powertrain Control Module (PCM) Wiring Body: Body Panels, Doors, Windows, Locks, Seats, Interior Trim, Exterior Trim, Bumpers, Paint & Corrosion Protection Procedures Included Maintenance: Oil Change Intervals, Filter Replacement, Fluid Checks & Changes, Belt Inspection & Replacement, Spark Plug Service, Brake Pad/Shoe Replacement, Tire Rotation Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper/Rotor Replacement, Steering Rack Replacement, Electrical Component Diagnosis & Replacement, Body Panel Repair Diagnostics: OBD-II Code Interpretation, Symptom-Based Troubleshooting, Component Testing Procedures, Wiring Diagram Analysis Technical Depth Depth: Comprehensive. Covers routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text for easy navigation and keyword lookup Print Quality Print Readability: Designed for clear printing with legible diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: WL-AT (2.5L Diesel), WE-AT (2.5L Diesel - Turbocharged), G6 (2.6L Petrol) Displacement Diesel: 2.5 Liters (2498 cc) Displacement Petrol: 2.6 Liters (2606 cc) Performance Horsepower 2 5L Diesel: Approx. 80-105 HP (varies by turbo/non-turbo and specific tuning) Torque 2 5L Diesel: Approx. 180-240 Nm (varies by turbo/non-turbo and specific tuning) Horsepower 2 6L Petrol: Approx. 118 HP @ 4600 RPM Torque 2 6L Petrol: Approx. 208 Nm @ 3200 RPM Fuel System Diesel Injection: Indirect Injection (IDI) or Common Rail Direct Injection (CRDI) depending on specific engine variant and year Petrol Injection: Multi-point Fuel Injection (MPI) Engine Management ECU Type: PCM (Powertrain Control Module) / ECU (Engine Control Unit) - Specific brand and model will vary 🔧 Transmission Standard Type Diesel: 5-Speed Manual Transmission Optional Type Diesel Auto: 4-Speed Automatic Transmission Type Petrol: 5-Speed Manual Transmission Type Petrol Auto: 4-Speed Automatic Transmission Features Drivetrain Options: 2WD (RWD), 4WD (Part-Time 4x4 with Transfer Case) Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (Consult manual for exact specification, e.g., Ford specification number) Automatic Transmission Fluid: Mercon V or equivalent (Consult manual for exact specification) 📐 Dimensions Exterior Body Styles: Single Cab, Freestyle Cab (Extended Cab), Double Cab (Crew Cab) Wheelbase Options: Various, depending on cab and tray configuration (e.g., 3000mm, 3160mm) Ground Clearance: Typically around 200-220mm (varies by model and configuration) Weights Curb Weight: Approx. 1700-1900 kg (varies significantly by configuration) Gross Vehicle Weight Rating Gvw: Approx. 2700-3000 kg Cargo Payload Capacity: Approx. 800-1100 kg (varies by configuration) 🛡️ Safety Features Ratings Ancap Rating: Varies by year and specific test, often 3 or 4 stars for models from this era. Active Features Braking System: Front: Ventilated Disc Brakes; Rear: Drum Brakes (some later models may have rear discs). ABS optional or standard depending on trim. Traction Control: Optional on higher trims or later models. Passive Features Airbags: Driver and Passenger Airbags (standard on most, optional on base models) Seatbelts: 3-point ELR seatbelts with pre-tensioners (front) 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio, CD Player, often with auxiliary input. Higher trims may have upgraded speakers. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Rarely equipped on this generation, usually an aftermarket addition. Connectivity Bluetooth: Limited or unavailable on base models, may be present on higher trims or via aftermarket integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or 6 months (whichever comes first), depending on driving conditions and oil type. Diesel engines may have slightly different intervals. Air Filter Replacement: Every 20,000 - 40,000 km or as needed based on inspection. Fuel Filter Replacement Diesel: Every 40,000 - 60,000 km (critical for diesel longevity). Fluid Specifications Engine Oil Specification: API CI-4 or CH-4 for Diesel (e.g., 15W-40); API SG or SH for Petrol (e.g., 10W-30 or 10W-40). Consult manual for exact Ford specification and viscosity. Engine Oil Capacity:...