🏷️ Basic Information Identification Make: Ford Model: Sierra Year: 2007-2009 Codes Product Identifier: Ford_Sierra_2007_2009_Service_Repair_Manual 👋 Introduction Market Position Segment: Compact/Mid-size family car Competitive Analysis Competitors: Vauxhall/Opel Astra, Volkswagen Golf, Renault Megane, Peugeot 307, Honda Civic. Key Features Design Philosophy: Practicality, reliability, affordability, and European styling. Platform: Based on Ford's global C1 platform, shared with models like the Mazda 3 and Volvo C30/S40/V50. 📋 Manual Details Coverage Areas Market Coverage: Global (specific to models sold in target markets) Page Count Estimated Pages: Over 1500 Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, lubrication, cooling systems. Engine Performance: Fuel injection, ignition, exhaust, emissions control, turbocharging (if applicable). Transmission: Manual transmission, automatic transmission, clutch, driveline, differentials, driveshafts, CV joints. Brakes: Hydraulic system, ABS, EBD, brake pads, rotors, calipers, lines, parking brake. Suspension: Front suspension (MacPherson struts), rear suspension (independent multi-link), shock absorbers, springs, control arms, bushings, wheel bearings. Steering: Power steering system, steering rack, tie rods, steering column, wheel alignment. Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays, body control module (BCM). HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, condenser, climate control unit. Body And Trim: Exterior body panels, interior trim, doors, windows, locks, mirrors, bumpers, glass replacement. Safety Systems: Airbags, seatbelts, pretensioners, ISOFIX mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), scan tool usage, component testing. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Overhaul Procedures: Engine and transmission overhaul procedures, including torque specifications and clearances. Electrical Troubleshooting: Detailed wiring diagrams, circuit tracing, component testing, and common electrical fault diagnosis. Technical Depth Depth: Full workshop level, suitable for professional technicians and advanced DIY enthusiasts. Detail Level: Includes detailed diagrams, torque specifications, clearances, diagnostic flowcharts, and component data. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High-resolution graphics and diagrams for clarity. Binding Type Digital Format: Downloadable File Paper Type Digital Format Considerations: Printable pages for workshop use. ⚙️ Engine Specifications Primary Engine Engine 1 0L: 1.6L Duratec Ti-VCT (115 PS / 85 kW, 160 Nm torque). Available in naturally aspirated configuration. Engine 2 0L: 2.0L Duratec HE (145 PS / 107 kW, 185 Nm torque). Available in naturally aspirated configuration. Engine 2 3L: 2.3L Duratec MZR (150 PS / 110 kW, 210 Nm torque). Optional, often with automatic transmission. Performance Emissions Standard: Euro IV Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Petrol (95 RON recommended) 🔧 Transmission Standard Transmission 1 6L: 5-speed Manual MTX75 Transmission 2 0L: 5-speed Manual MTX75 or optional 4-speed Automatic AX4N Optional Transmission 2 3L: Often paired with a 6-speed Automatic (e.g., 6F35) Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Length: Approx. 4463 mm (Hatchback) Width: Approx. 1770 mm Height: Approx. 1470 mm (Hatchback) Wheelbase: Approx. 2640 mm Cargo Boot Capacity: Approx. 350-400 litres (Hatchback), varies by body style. Weights Curb Weight: Approx. 1300-1450 kg, depending on engine and specification. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for relevant models and testing periods). Active Features ABS: Anti-lock Braking System (ABS) standard on most trims. Esp: Electronic Stability Program (ESP) available as an option on some models. Passive Features Airbags: Front airbags for driver and passenger, side airbags, curtain airbags (optional/dependent on trim). Seatbelts: Pretensioning seatbelts with load limiters. 💡 Technology Features Infotainment Audio System: Ford 6000CD system with RDS, CD player, and auxiliary input. Optional premium sound systems available. Climate Control: Manual air conditioning or optional automatic climate control. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Optional Ford Convers+ system or aftermarket integration for Bluetooth connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 12,500 miles or 12 months, whichever comes first (check owner's manual for specific conditions). Spark Plug Replacement: Typically at 60,000 miles or 4 years for iridium-tipped plugs (refer to manual for specific engine). Timing Belt Replacement: Not applicable for Duratec engines, which use a timing chain. Fluid Specifications Engine Oil Type: Ford recommends WSS-M2C913-B or WSS-M2C913-C compliant 5W-30 synthetic oil. Coolant Type: Ford Super Plus Premium Antifreeze/Coolant (blue). Brake Fluid Type: DOT 4. Transmission Fluid Manual: API GL-4 SAE 75W-90 or SAE 80W-90. Transmission Fluid Automatic: Mercon V (for 4-speed) or suitable Ford specification for 6-speed automatic transmissions. Known Issues Common Faults: Issues can include suspension component wear (bushings, ball joints), occasional electronic glitches (BCM, sensors), and potential for exhaust system corrosion depending on climate. Duratec Engine Reliability:...