Ford Taurus 2000 to 2007 Factory Workshop Service Repair Manual
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This manual provides comprehensive service and repair information for the Taurus, covering model years 2000 through 2007. The Taurus, a significant model in automotive history, has been engineered for reliable daily transportation, offering various powertrain options including the 3.0L Vulcan V6, the more powerful 3.0L Duratec V6, and the performance-oriented 3.0L SHO V8. Throughout its fourth generation, the Taurus has featured a comfortable interior, a spacious cabin, and a robust exterior design, making it a popular choice for families and commuters. The model year designation for these vehicles can be identified by the third character of the Vehicle Identification Number (VIN). This Service Workshop Repair Manual in English offers in-depth guidance for all aspects of vehicle maintenance, diagnosis, and repair. It details procedures for every major system, including Engine Mechanical and Electrical, Emission Control, Fuel System, Clutch System, Manual and Automatic Transaxles, Driveshaft and Axle, Suspension, Steering, Restraint Systems, Brakes, Body (Interior and Exterior), Body Electrical, and HVAC. The manual is designed to assist both DIY enthusiasts and professional mechanics in performing everything from routine oil changes and filter replacements to complex engine and transmission rebuilds, ensuring the longevity and optimal performance of your Taurus. 🏷️ Basic Information Identification Make: Ford Model: Taurus Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Vin Model Year Designation: Model year is the third character of the VIN for these years. 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking comprehensive factory-level repair information for the 2000-2007 Ford Taurus. Competitive Analysis Value Proposition: Provides the same in-depth information used by dealership technicians at a fraction of the cost and with immediate download access. Key Features Access Method: Instant PDF download, eliminating shipping costs and delays. Coverage Scope: Extremely broad, covering all major mechanical, electrical, and body systems, and all repair procedures imaginable. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for all aspects of the 2000-2007 Ford Taurus. Specific Systems Mentioned: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension, Steering, Restraint, Brakes, Body (Interior/Exterior), Body Electrical, HVAC. Page Count Estimated Page Count: Detailed page count not specified, but described as covering 'EVERYTHING', implying a substantial document. Manual Type Type: Factory Service Workshop Repair Manual Language Language: English Format File Format: PDF Download Compatibility: Win95/98/ME/XP/vista/7/Linux/MAC 📖 Manual Coverage Systems Covered Engine Mechanical: Includes engine assembly, disassembly, diagnosis, repair of components like cylinder heads, pistons, crankshafts, camshafts, timing systems. Engine Electrical: Covers ignition system, starting system, charging system, sensors, actuators, wiring diagrams, ECU diagnostics. Emission Control: Details for catalytic converters, oxygen sensors, EGR systems, evaporative emission control (EVAP), and related diagnostics. Fuel System: Includes fuel pump, injectors, fuel pressure regulator, fuel filter replacement, fuel tank service, and fuel system diagnostics. Clutch System: Service and repair for clutch assembly, release bearing, hydraulic system (if applicable to manual transmissions). Manual Transaxle: Complete rebuild procedures, gear selection mechanisms, clutch operation, fluid specifications, and diagnostic routines. Automatic Transaxle: Detailed overhaul instructions, torque converter service, valve body diagnosis, transmission control module (TCM) integration, fluid and filter changes. Driveshaft And Axle: CV joint replacement, axle shaft service, driveshaft balancing, differential service. Suspension System: Repair and replacement of struts, shock absorbers, control arms, ball joints, tie rod ends, sway bar links, and wheel alignment specifications. Steering System: Power steering pump, rack and pinion, steering column service, and power steering fluid specifications. Restraint System: Airbag system diagnosis and replacement, seat belt service, and related SRS component information. Brake System: Disc brake pad and rotor replacement, caliper service, brake bleeding procedures, parking brake adjustment, ABS system diagnostics. Body Interior Exterior: Body panel repair, door assembly, trim removal/installation, glass replacement, bumper service, underbody protection. Body Electrical: Lighting systems, power windows, power locks, mirrors, wiper systems, interior lighting, body control module (BCM) diagnostics, wiring schematics. HVAC: Air conditioning system service (refrigerant handling, compressor, condenser, evaporator), heating system repair, blower motor, climate control module. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement, battery service, wiper blade replacement. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), sensor data interpretation, electrical system diagnosis. Repair: Step-by-step instructions for component replacement, system overhauls, and addressing specific mechanical or electrical faults. Rebuilds: Comprehensive procedures for engine and transmission rebuilds, including detailed torque specifications and assembly sequences. Technical Depth Depth: Ranges from basic DIY maintenance to advanced professional repair and rebuilding, mirroring dealer technician resources. Diagnostic Tools Mention: Implies use of diagnostic tools and scan equipment for electrical and powertrain systems. 📊 Manual Specifications File Format File Type: PDF Searchability: PDF with index, suggesting good searchability. Print Quality Quality: As a digital download, print quality is dependent on the user's printer, but the source material is factory documentation. Binding Type Binding: N/A (Digital...
This manual provides comprehensive service and repair information for the Taurus, covering model years 2000 through 2007. The Taurus, a significant model in automotive history, has been engineered for reliable daily transportation, offering various powertrain options including the 3.0L Vulcan V6, the more powerful 3.0L Duratec V6, and the performance-oriented 3.0L SHO V8. Throughout its fourth generation, the Taurus has featured a comfortable interior, a spacious cabin, and a robust exterior design, making it a popular choice for families and commuters. The model year designation for these vehicles can be identified by the third character of the Vehicle Identification Number (VIN).
This Service Workshop Repair Manual in English offers in-depth guidance for all aspects of vehicle maintenance, diagnosis, and repair. It details procedures for every major system, including Engine Mechanical and Electrical, Emission Control, Fuel System, Clutch System, Manual and Automatic Transaxles, Driveshaft and Axle, Suspension, Steering, Restraint Systems, Brakes, Body (Interior and Exterior), Body Electrical, and HVAC. The manual is designed to assist both DIY enthusiasts and professional mechanics in performing everything from routine oil changes and filter replacements to complex engine and transmission rebuilds, ensuring the longevity and optimal performance of your Taurus.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Codes
Vin Model Year Designation:
Model year is the third character of the VIN for these years.
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics seeking comprehensive factory-level repair information for the 2000-2007 Ford Taurus.
Competitive Analysis
Value Proposition:
Provides the same in-depth information used by dealership technicians at a fraction of the cost and with immediate download access.
Key Features
Access Method:
Instant PDF download, eliminating shipping costs and delays.
Coverage Scope:
Extremely broad, covering all major mechanical, electrical, and body systems, and all repair procedures imaginable.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for all aspects of the 2000-2007 Ford Taurus.
Specific Systems Mentioned:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension, Steering, Restraint, Brakes, Body (Interior/Exterior), Body Electrical, HVAC.
Page Count
Estimated Page Count:
Detailed page count not specified, but described as covering 'EVERYTHING', implying a substantial document.
Manual Type
Type:
Factory Service Workshop Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
Compatibility:
Win95/98/ME/XP/vista/7/Linux/MAC
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Includes engine assembly, disassembly, diagnosis, repair of components like cylinder heads, pistons, crankshafts, camshafts, timing systems.
Repair and replacement of struts, shock absorbers, control arms, ball joints, tie rod ends, sway bar links, and wheel alignment specifications.
Steering System:
Power steering pump, rack and pinion, steering column service, and power steering fluid specifications.
Restraint System:
Airbag system diagnosis and replacement, seat belt service, and related SRS component information.
Brake System:
Disc brake pad and rotor replacement, caliper service, brake bleeding procedures, parking brake adjustment, ABS system diagnostics.
Body Interior Exterior:
Body panel repair, door assembly, trim removal/installation, glass replacement, bumper service, underbody protection.
Body Electrical:
Lighting systems, power windows, power locks, mirrors, wiper systems, interior lighting, body control module (BCM) diagnostics, wiring schematics.
HVAC:
Air conditioning system service (refrigerant handling, compressor, condenser, evaporator), heating system repair, blower motor, climate control module.
Unleaded gasoline, typically 87 octane, though higher octane may be recommended for Duratec/SHO engines.
🔧 Transmission
Standard
Standard Transmission Variants:
Automatic Transaxle (e.g., AX4N, 4F50N) was most common. Manual transaxle was less common, often paired with the Vulcan engine.
Optional
Optional Transmission Variants:
5-speed Manual Transaxle (e.g., MTX-75) available on some models, particularly earlier ones or specific trims. 3.0L SHO V8 typically came with a 5-speed manual (NVT350).
Features
Automatic Features:
Overdrive gears, electronically controlled shifting (on later models).
📐 Dimensions
Exterior
Overall Length:
Approx. 199.5 inches (may vary slightly by year/trim)
Overall Width:
Approx. 73.4 inches
Overall Height:
Approx. 56.1 inches
Weights
Curb Weight:
Approx. 3,400 - 3,700 lbs (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for 2005-2007 models with side airbags, for 2000-2004 models vary based on year and specific equipment).
NHTSA Frontal Impact Passenger:
Good (for 2005-2007 models with side airbags, for 2000-2004 models vary based on year and specific equipment).
Active Features
ABS:
Standard on most models, optional on some early base models.
Traction Control:
Available on some models, particularly those with the Duratec engine.
Passive Features
Airbags:
Frontal airbags standard. Optional side curtain airbags and side-impact airbags on later models (2005+ often).
💡 Technology Features
Infotainment
Infotainment Systems:
Base AM/FM radio, CD player, optional premium audio systems, and early touchscreen navigation systems on higher trims in later years.
Driver Assistance
Driver Assistance Features:
ABS, optional traction control, cruise control.
Connectivity
Connectivity Options:
Basic audio inputs, power outlets. Later models may have auxiliary inputs or rudimentary Bluetooth integration (rare).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type (check manual for specific recommendation).
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles or as needed based on visual inspection.
Spark Plug Replacement:
Varies by engine: Vulcan V6 (e.g., 100,000 miles with platimum plugs), Duratec V6 (e.g., 100,000 miles with platimum plugs).
Transmission Fluid Change:
Intervals vary significantly; typically 50,000 to 100,000 miles for automatic transmissions, or based on severe service conditions. Manual transmission fluid change intervals are also specified.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 or 5W-30 (check owner's manual for specific engine/year; consult manual for exact API service category).
Automatic Transmission Fluid:
Mercon V (for most 4-speed automatics like 4F50N), Mercon LV or equivalent may be specified for some later models. Consult manual for exact type.
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent ethylene glycol-based coolant.
Known Issues
Common Issues Vulcan Engine:
Intake manifold gasket leaks (plastic manifold), rear main seal leaks, intermittent no-start conditions due to faulty crankshaft position sensor.
Common Issues Duratec Engine:
Potential for coolant leaks from crossover pipes, occasional oil consumption, timing chain wear (less common but possible).
Common Issues Automatic Transmission:
Torque converter shudder or failure (especially 4F50N), transmission solenoid issues leading to shifting problems.
Common Issues Suspension:
Worn front control arm bushings, premature failure of struts/shocks.
Common Issues Electrical:
Window regulator failures, power lock actuator issues, dashboard warning lights for ABS/Traction Control, heater control panel failures.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing popular and reliable sedans, with the Taurus being a flagship model for many years.
Model Evolution
Taurus Generations Covered:
This manual covers the fourth generation of the Ford Taurus (2000-2007), which saw styling updates and powertrain refinements.
Production
Manufacturing Locations:
Primarily manufactured in the United States (e.g., Chicago Assembly Plant).
🏆 Awards & Recognition
Recognitions
Jd Power Ratings:
Ratings varied by year and model. Early 2000s models generally received average to below-average ratings for initial quality and dependability. Later models saw some improvement.
Car And Driver 10 Best:
The Taurus, particularly the SHO variant, was a recipient of Car and Driver's 10Best list in the early to mid-1990s, establishing a performance pedigree that carried into the early 2000s for the SHO model.
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