Geely CK 2005-2012 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Geely Model: CK Year Range: 2005-2012 Codes Internal Model Code: GC6 Engine Code Identifier: Typically found on VIN plate or engine block, often alphanumeric 👋 Introduction Market Position Segment Placement: Entry-level compact sedan, often positioned as an affordable and practical transportation option. Competitive Analysis Key Competitors: Competed with other budget-friendly sedans from various manufacturers, focusing on value for money. Key Features Design Philosophy: Aims for a balance of modern styling, fuel efficiency, and straightforward functionality. Target Audience: First-time car buyers, budget-conscious consumers, and those seeking a reliable daily commuter. Value Proposition Manual Advantage: Provides comprehensive factory-level repair and maintenance information, empowering owners and independent workshops. 📋 Manual Details Coverage Areas Geographical Coverage: Global (as the Geely CK was sold in various international markets) Market Segments: Sedan, Compact Car Segment Page Count Estimated Page Count: Hundreds (as per product description, specific count not provided) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: Likely English (standard for international workshop manuals, though original may vary) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel delivery (carburetor/injection), ignition system, timing systems. Engine Management: ECU diagnostics, sensor operations (MAP, TPS, O2, crank/cam position), actuator controls, emission control systems (EGR, catalytic converter). Transmission Manual: Clutch system, gearbox assembly, internal components, shift mechanism, lubrication. Transmission Automatic: If applicable, torque converter, planetary gear sets, hydraulic control systems, electronic control module, shift solenoids, lubrication. Drivetrain: Front-wheel drive axle shafts, CV joints, differential (if integrated with transmission), propeller shaft (if RWD variant existed). Brakes: Hydraulic system (master cylinder, brake lines, calipers/wheel cylinders), brake pads/shoes, rotors/drums, parking brake system, ABS (if equipped). Suspension: Front suspension (struts, control arms, ball joints, stabilizer bar), rear suspension (torsion beam, trailing arms, shock absorbers), wheel bearings. Steering: Steering column, steering rack/gearbox, power steering system (hydraulic pump, lines, fluid reservoir), tie rod ends. Electrical System General: Battery, charging system (alternator, regulator), starting system (starter motor, solenoid), wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn, wipers, washers. Body Electrical: Power windows, central locking, mirrors, door lock actuators, interior lighting, instrument cluster, warning lights. HVAC: Air conditioning system (compressor, condenser, evaporator, refrigerant lines, R134a), heating system (heater core, blower motor, climate controls), ventilation. Body And Chassis: Body construction, panels, doors, hood, trunk, bumpers, interior trim, seat adjustments, chassis components. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors/carburetor. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II if applicable), symptom-based troubleshooting trees. Repair Procedures: Step-by-step instructions for component removal, replacement, and reassembly for all major systems. Overhaul: Complete engine and transmission overhaul procedures, including disassembly, inspection, measurement, and reassembly with specifications. Adjustment: Valve clearance adjustment, brake adjustment, clutch adjustment, headlight aiming. Diagnosis And Testing: Testing of electrical components, sensors, actuators, mechanical systems, and performance testing. Specification Setting: Torque specifications for fasteners, clearances, tolerances, fluid capacities, electrical system voltages. Technical Depth Diagnostic Capability: Advanced diagnostics including sensor data interpretation and actuator testing. Component Level Detail: Detailed breakdown and reassembly of virtually all mechanical and electrical components. Wiring Diagrams: Comprehensive and detailed wiring diagrams for all vehicle systems, including component identification and circuit routing. Trouble Shooting Charts: Structured charts to diagnose issues based on symptoms, leading to potential causes and solutions. Special Tools: Identification and usage of special tools required for specific repair procedures. 📊 Manual Specifications File Format File Extension: .pdf Searchability: Likely text-searchable PDF (standard for professional manuals) Print Quality Printability: Printable (individual pages or entire manual as per description) Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) Compatibility Operating Systems: Windows and MAC compatible Licensing Usage License: Lifetime usage, unlimited computers ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC/DOHC (depending on variant) Displacement: Typically 1.5L or 1.6L (common for this class). Specific engine code is needed for precise displacement. Likely GM-derived or licensed architecture. Performance Horsepower Range: Approximately 90-110 HP (dependent on engine variant and tuning). Torque Range: Approximately 120-140 Nm (dependent on engine variant and tuning). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or potentially Carburetor in earlier/specific markets. Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic ignition (distributorless or with distributor, depending on variant). 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (availability may vary by market and model year). Features Clutch Type: Hydraulically actuated single dry plate clutch (for manual). 📐 Dimensions Exterior Body Style: 4-door Sedan Wheelbase: Approx. 2610 mm (This is a typical wheelbase for this class, specific measurement needed from manual). Length: Approx. 4300-4400 mm (Varies slightly by year/trim,...
Testing of electrical components, sensors, actuators, mechanical systems, and performance testing.
Specification Setting:
Torque specifications for fasteners, clearances, tolerances, fluid capacities, electrical system voltages.
Technical Depth
Diagnostic Capability:
Advanced diagnostics including sensor data interpretation and actuator testing.
Component Level Detail:
Detailed breakdown and reassembly of virtually all mechanical and electrical components.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all vehicle systems, including component identification and circuit routing.
Trouble Shooting Charts:
Structured charts to diagnose issues based on symptoms, leading to potential causes and solutions.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Extension:
.pdf
Searchability:
Likely text-searchable PDF (standard for professional manuals)
Print Quality
Printability:
Printable (individual pages or entire manual as per description)
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
Compatibility
Operating Systems:
Windows and MAC compatible
Licensing
Usage License:
Lifetime usage, unlimited computers
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC/DOHC (depending on variant)
Displacement:
Typically 1.5L or 1.6L (common for this class). Specific engine code is needed for precise displacement. Likely GM-derived or licensed architecture.
Performance
Horsepower Range:
Approximately 90-110 HP (dependent on engine variant and tuning).
Torque Range:
Approximately 120-140 Nm (dependent on engine variant and tuning).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or potentially Carburetor in earlier/specific markets.
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic ignition (distributorless or with distributor, depending on variant).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (availability may vary by market and model year).
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (for manual).
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase:
Approx. 2610 mm (This is a typical wheelbase for this class, specific measurement needed from manual).
Length:
Approx. 4300-4400 mm (Varies slightly by year/trim, exact from manual).
Width:
Approx. 1700-1720 mm (Varies slightly by year/trim, exact from manual).
Height:
Approx. 1400-1430 mm (Varies slightly by year/trim, exact from manual).
Weights
Curb Weight:
Approx. 1100-1250 kg (dependent on transmission and equipment).
Gross Vehicle Weight Rating:
Typically around 1550-1650 kg (GVWR will be specified in manual).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific ratings are highly dependent on the market and testing authority. The manual may reference compliance with regional safety standards.
Active Features
ABS:
Anti-lock Braking System (ABS) may be optional or standard on higher trims/later models.
E Brake:
Mechanical parking brake, typically operated by a hand lever.
Passive Features
Airbags:
Front driver and passenger airbags likely standard. Side airbags may be optional on certain trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear passengers.
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points typically present in rear seats.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM radio with CD player and potentially auxiliary input, depending on trim level and year.
Speaker System:
Standard 2-4 speaker system.
Driver Assistance
Cruise Control:
Optional on higher trims or later models.
Connectivity
Usb Aux:
Likely limited connectivity, possibly an auxiliary audio input on some models. USB was less common in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months (refer to manual for precise interval and oil type).
Air Filter Replacement:
Every 15,000-20,000 km or as needed based on driving conditions (refer to manual).
Spark Plug Replacement:
Every 30,000-50,000 km, depending on plug type (refer to manual).
Fluid Specifications
Engine Oil Specification:
Likely API SN/SM/SL or ILSAC GF-5/GF-4 rated. Viscosity grade typically 5W-30 or 10W-40. Consult manual for precise spec and capacity.
Coolant Specification:
Ethylene glycol based coolant, typically orange or red for long-life protection. Capacity around 5-6 liters. Consult manual for type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Manual:
GL-4 rated manual transmission fluid, typically 75W-90. Capacity around 2-2.5 liters. Consult manual.
Transmission Fluid Automatic:
ATF Dexron-III or equivalent. Capacity around 4-5 liters for torque converter. Consult manual.
Known Issues
Common Wear Items:
Suspension bushings, tie rod ends, ball joints, clutch wear, brake pads/rotors.
Electrical Gremlins:
Potential for minor electrical issues such as indicator lamp failures or intermittent power window problems due to wiring harness quality or connectors.
Engine Performance Minor:
Can experience rough idling or slight power loss due to aging ignition components (plugs, wires, coils) or clogged fuel injectors/filters.
HVAC Performance:
AC system can lose charge over time or blower motor issues may arise.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Geely Automobile Holdings is a Chinese automotive company founded in 1986.
Model Evolution
Platform Basis:
The Geely CK is based on the first generation Geely Haoqing, which itself was heavily influenced by the design and engineering of the first-generation Toyota Corolla (E100).
Production
Manufacturing Location:
Primarily manufactured in China by Geely Auto.
Production Years:
The specific model range 2005-2012 falls within the production lifespan of the Geely CK/Haoqing.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Geely CK, being an entry-level model from a developing manufacturer during its production period, is not widely associated with significant international industry awards.
Ratings
Consumer Reports:
Consumer reliability and satisfaction ratings would vary significantly by market and specific model year. The manual provides the technical data, not consumer reviews.
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