The Gilera Fuoco 500 i.e. is a high-performance urban mobility scooter, introduced as a variation of the innovative platform. Produced between 2006 and 2011, this model distinguishes itself with an advanced tilting front suspension system, providing exceptional stability and a car-like experience when cornering. Its robust engineering is complemented by a powerful 492.7 cc, liquid-cooled, DOHC engine delivering approximately 40 horsepower and 46 Nm of torque, paired with an automatic Continuously Variable Transmission (CVT). The Fuoco 500 i.e. offers a unique blend of scooter convenience and motorcycle-like road presence, making it a distinctive choice for riders seeking stability and performance in urban environments. This comprehensive workshop service repair manual provides detailed guidance for the Gilera Fuoco 500 i.e. across all models and engine variants from 2006 to 2011. It covers an extensive range of topics essential for maintenance and repair, including engine mechanicals, fuel injection, transmission systems, brakes, suspension, and electrical components. The manual offers step-by-step repair instructions, disassembly and reassembly procedures, diagnostic information, and critical technical specifications such as torque values and fluid capacities. Its purpose is to empower owners and technicians with the knowledge needed to effectively maintain, troubleshoot, and repair the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 i.e. Product Name: Gilera Fuoco 500 i.e. Complete Workshop Service Repair Manual 2006-2011 Codes Engine Code: M357ME (likely) Generation Generation: First Generation (MP3 variant) 👋 Introduction Market Position Market Segment: High-performance urban mobility scooter, often considered a 'maxi-scooter' or 'tricycle' due to its three-wheel configuration. Competitive Analysis Competitors: Piaggio MP3 500 (shares platform and powertrain), other large displacement maxi-scooters. Key Features Unique Selling Points: Advanced tilting front suspension system providing car-like stability and lean in corners, powerful 500cc engine, integrated braking system. Value Proposition Value: Enables owners to perform their own maintenance and repairs, saving significant costs associated with dealership servicing. Provides a deep understanding of the vehicle's mechanics. 📋 Manual Details Coverage Applicable Model Years: 2006, 2007, 2008, 2009, 2010, 2011 Coverage Areas: All models, engine variants, trim levels, and transmission types are covered. Type Manual Type: Workshop Service Repair Manual Format Format: Downloadable (PDF) Language Language: English (assumed based on common product offerings) Page Count Page Count: Not specified, but described as 'complete' and covering 'A-Z' of procedures, suggesting a comprehensive document. 📖 Manual Coverage Systems Covered Engine: Engine mechanical, fuel injection, ignition, lubrication, cooling, emissions control. Transmission: Automatic transmission (CVT), clutch, final drive. Brakes: Hydraulic braking system, parking brake, brake fluid specifications and bleeding procedures. Suspension: Front suspension (tilt system), rear suspension, shock absorbers, springs. Electrical: Battery, charging system, starting system, lighting, instruments, wiring diagrams, electronic control units (ECUs). Chassis: Frame, body panels, seat, handlebars, fuel tank, bodywork repairs. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, spark plug replacement, chain/belt inspection. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Disassembly Reassembly: Detailed instructions for component removal and installation. Specifications: Torque specifications, clearances, tolerances, fluid capacities. Technical Depth Depth: Comprehensive, from basic servicing to advanced diagnostics and major component overhauls. Includes detailed diagrams and exploded views. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Compatibility: Compatible with all PC & MAC computers, tablets, and mobile phones. Requires Adobe Reader. Print Quality Print Quality: High quality, with clear step-by-step instructions and pictures. Customization: Printable by page, chapter, or entire manual. Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 492.7 cc Bore X Stroke: 95.0 mm x 69.7 mm (typical for this engine family) Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approx. 40 hp (29.4 kW) at 7,500 rpm (nominal) Torque: Approx. 46 Nm (34 lb-ft) at 5,250 rpm (nominal) Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded gasoline (min. 95 RON recommended) Lubrication Oil Type: SAE 5W-40 Synthetic (or as specified in manual) Oil Capacity: Approx. 1.6 - 1.8 liters (including filter) (verify with manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Final Drive: Belt drive to rear wheel via reduction gears Features Clutch: Automatic centrifugal clutch Fluid Specifications Transmission Fluid Type: Specific CVT oil (refer to manual for part number and specification, e.g., Piaggio specific) 📐 Dimensions Exterior Length: Approx. 2,180 mm Width: Approx. 800 mm (at widest point of bodywork) Height: Approx. 1,470 mm (including windshield) Wheelbase: Approx. 1,520 mm Weights Dry Weight: Approx. 275 kg Gross Vehicle Weight Rating: Not specified, but typically around 440 kg Fuel Capacity: 13 liters (including reserve) 🛡️ Safety Features Ratings Crash Test Results: N/A (motorcycle/scooter classification, not typically subject to automotive crash testing standards) Active Features Braking System: Front: Twin 240mm discs with 4-piston calipers. Rear:...