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2007 Gilera GP 800 i.e Workshop Repair / Service Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e Year: 2007 Vehicle Type: Maxi-scooter / Sport Scooter Generation Model Generation: First Generation 👋 Introduction Market Position Vehicle Segment: Gilera GP 800 i.e is positioned as a premium, high-performance maxi-scooter, blending scooter practicality with sportbike dynamics. Competitive Analysis Key Competitors 2007: BMW C1 200, Yamaha TMAX, Suzuki Burgman 650, Aprilia Atlantic 500. Key Features Unique Selling Points: Powerful V-twin engine, agile handling for its class, advanced braking systems, and significant storage capacity. Manual Value Proposition Cost Savings: Enables owners to perform routine maintenance and repairs, significantly reducing dealership service costs. Diy Empowerment: Empowers owners with the knowledge to maintain and repair their expensive maxi-scooter, fostering self-sufficiency. 📋 Manual Details Coverage Areas Manual Coverage Summary: Comprehensive repair and service information for the 2007 Gilera GP 800 i.e., covering maintenance, troubleshooting, and repair procedures for all major vehicle systems. Page Count Total Pages: 430 Manual Type Manual Type: Workshop Repair / Service Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download Compatibility: Windows / macOS 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and overhaul procedures. Fuel System: Fuel injection system diagnostics, component testing, and repair (including injectors, fuel pump, throttle body). Cooling System: Radiator, water pump, thermostat, coolant flow, and flushing procedures. Electrical System: Complete wiring diagrams, component testing, charging system, ignition system, starter motor, lighting, and accessories. Braking System: Brake fluid replacement, caliper service, master cylinder overhaul, ABS system diagnostics (if applicable), and bleeding procedures. Suspensions: Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage maintenance. Chassis And Frame: Frame inspection, body panel removal and installation, seat, handlebars, and footpeg service. Drivetrain: Belt drive system inspection, tensioning, and replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, drive belt inspection. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Pre Delivery Inspection: Detailed checklists and procedures for initial setup and inspection before customer delivery. Technical Depth Depth Of Information: Suitable for both home mechanics and professional technicians, covering basic to advanced repair and diagnostic tasks. Diagnostic Capability: Provides guidance for diagnosing electrical and mechanical issues. Diagrams And Illustrations: Contains numerous pictures and diagrams to facilitate understanding of procedures and component locations. 📊 Manual Specifications File Format File Quality: High-resolution PDF for clear readability and printing. Searchable Text: Likely searchable text due to PDF format, allowing quick access to information. Print Quality Printability: Designed for easy printing of specific sections or the entire manual. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 799.4 cc Bore X Stroke: 88 mm x 67 mm (Approximate) Compression Ratio: 9.8:1 (Approximate) Performance Horsepower: 57.3 HP @ 7,250 rpm (Approximate) Torque: 70 Nm @ 6,000 rpm (Approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition Ignition System: Digital electronic ignition Lubrication Lubrication System: Wet sump Engine Oil Type: Refer to manual for specific API SG/SH/SJ or higher, JASO MA specification, SAE 10W-40 or 15W-50 recommended depending on ambient temperature. Engine Oil Capacity: Approx. 2.1 Liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive Features Transmission Fluid: Refer to manual for specific CVT fluid type and change intervals. 📐 Dimensions Exterior Length: 2,260 mm (Approximate) Width: 780 mm (Approximate) Height: 1,460 mm (Approximate) Wheelbase: 1,585 mm (Approximate) Weights Dry Weight: 225 kg (Approximate) Gross Vehicle Weight Rating: Refer to vehicle VIN plate for specific GVWR. Cargo Underseat Storage: Significant storage capacity, capable of storing two full-face helmets. 🛡️ Safety Features Ratings Safety Standards Compliance: Compliant with relevant European and international motorcycle safety standards for its class. Active Features Braking System Type: Dual 300mm front discs with dual-piston calipers, 280mm rear disc with dual-piston caliper. ABS Availability: Available as an option on some models. Passive Features Lighting: Halogen headlights, LED taillight, turn signals. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with analog tachometer, speed indicator, fuel gauge, odometer, trip meter, and warning lights. Driver Assistance ABS: Optional ABS system for enhanced braking control. Connectivity Diagnostic Port: On-board diagnostic port for reading fault codes (requires compatible interface, manual aids interpretation). 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 5,000 km or annually (refer to manual for exact recommendation). Air Filter Replacement Interval: Every 10,000 km or as needed (refer to manual). Spark Plug Replacement Interval: Every 10,000 km (refer to manual for specific plug type and gap). Drive Belt Inspection Interval: Every 5,000 km or annually. Fluid Specifications Brake Fluid Type: DOT 4 (refer to manual for specific fluid designation and...
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Sku: 15827
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2007 Gilera GP 800 i.e Workshop Repair / Service Manual2007 Gilera GP 800 i.e Workshop Repair / Service Manual2007 Gilera GP 800 i.e Workshop Repair / Service Manual2007 Gilera GP 800 i.e Workshop Repair / Service Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP 800 i.e
Year:
2007
Vehicle Type:
Maxi-scooter / Sport Scooter
Generation
Model Generation:
First Generation
👋 Introduction
Market Position
Vehicle Segment:
Gilera GP 800 i.e is positioned as a premium, high-performance maxi-scooter, blending scooter practicality with sportbike dynamics.
Competitive Analysis
Key Competitors 2007:
BMW C1 200, Yamaha TMAX, Suzuki Burgman 650, Aprilia Atlantic 500.
Key Features
Unique Selling Points:
Powerful V-twin engine, agile handling for its class, advanced braking systems, and significant storage capacity.
Manual Value Proposition
Cost Savings:
Enables owners to perform routine maintenance and repairs, significantly reducing dealership service costs.
Diy Empowerment:
Empowers owners with the knowledge to maintain and repair their expensive maxi-scooter, fostering self-sufficiency.
📋 Manual Details
Coverage Areas
Manual Coverage Summary:
Comprehensive repair and service information for the 2007 Gilera GP 800 i.e., covering maintenance, troubleshooting, and repair procedures for all major vehicle systems.
Page Count
Total Pages:
430
Manual Type
Manual Type:
Workshop Repair / Service Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
Compatibility:
Windows / macOS
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and overhaul procedures.
Fuel System:
Fuel injection system diagnostics, component testing, and repair (including injectors, fuel pump, throttle body).
Cooling System:
Radiator, water pump, thermostat, coolant flow, and flushing procedures.
Electrical System:
Complete wiring diagrams, component testing, charging system, ignition system, starter motor, lighting, and accessories.
Braking System:
Brake fluid replacement, caliper service, master cylinder overhaul, ABS system diagnostics (if applicable), and bleeding procedures.
Suspensions:
Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage maintenance.
Chassis And Frame:
Frame inspection, body panel removal and installation, seat, handlebars, and footpeg service.
Drivetrain:
Belt drive system inspection, tensioning, and replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, drive belt inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Pre Delivery Inspection:
Detailed checklists and procedures for initial setup and inspection before customer delivery.
Technical Depth
Depth Of Information:
Suitable for both home mechanics and professional technicians, covering basic to advanced repair and diagnostic tasks.
Diagnostic Capability:
Provides guidance for diagnosing electrical and mechanical issues.
Diagrams And Illustrations:
Contains numerous pictures and diagrams to facilitate understanding of procedures and component locations.
📊 Manual Specifications
File Format
File Quality:
High-resolution PDF for clear readability and printing.
Searchable Text:
Likely searchable text due to PDF format, allowing quick access to information.
Print Quality
Printability:
Designed for easy printing of specific sections or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
799.4 cc
Bore X Stroke:
88 mm x 67 mm (Approximate)
Compression Ratio:
9.8:1 (Approximate)
Performance
Horsepower:
57.3 HP @ 7,250 rpm (Approximate)
Torque:
70 Nm @ 6,000 rpm (Approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Digital electronic ignition
Lubrication
Lubrication System:
Wet sump
Engine Oil Type:
Refer to manual for specific API SG/SH/SJ or higher, JASO MA specification, SAE 10W-40 or 15W-50 recommended depending on ambient temperature.
Engine Oil Capacity:
Approx. 2.1 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive
Features
Transmission Fluid:
Refer to manual for specific CVT fluid type and change intervals.
📐 Dimensions
Exterior
Length:
2,260 mm (Approximate)
Width:
780 mm (Approximate)
Height:
1,460 mm (Approximate)
Wheelbase:
1,585 mm (Approximate)
Weights
Dry Weight:
225 kg (Approximate)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate for specific GVWR.
Cargo
Underseat Storage:
Significant storage capacity, capable of storing two full-face helmets.
🛡️ Safety Features
Ratings
Safety Standards Compliance:
Compliant with relevant European and international motorcycle safety standards for its class.
Active Features
Braking System Type:
Dual 300mm front discs with dual-piston calipers, 280mm rear disc with dual-piston caliper.
ABS Availability:
Available as an option on some models.
Passive Features
Lighting:
Halogen headlights, LED taillight, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with analog tachometer, speed indicator, fuel gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Optional ABS system for enhanced braking control.
Connectivity
Diagnostic Port:
On-board diagnostic port for reading fault codes (requires compatible interface, manual aids interpretation).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 km or annually (refer to manual for exact recommendation).
Air Filter Replacement Interval:
Every 10,000 km or as needed (refer to manual).
Spark Plug Replacement Interval:
Every 10,000 km (refer to manual for specific plug type and gap).
Drive Belt Inspection Interval:
Every 5,000 km or annually.
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific fluid designation and bleed procedure).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Drive belt, tires, brake pads, suspension bushings.
Potential Electrical Issues:
Wiring harness integrity, battery charging system performance (rectifier/regulator).
Engine Performance:
Occasional fuel injector clogging, throttle body sensor issues (diagnosable with the manual).
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle production, known for performance and sporty designs.
Model Evolution
Development Basis:
The GP 800 was developed as a flagship maxi-scooter, leveraging Piaggio Group's expertise, particularly the engine from the Aprilia Mana 850.
Production
Production Period:
2007-2016 (approximate)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2007 model are scarce, the GP 800 was lauded by reviewers for its class-leading performance and handling.
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