🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e Year: 2007-2009 Type: Workshop Service Repair Manual Codes Engine Code: M340M 👋 Introduction Market Position Segment: Maxi-scooter, performance scooter Target Audience: Enthusiasts, independent repair shops, owners performing DIY maintenance and repairs Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT Key Features Unique Selling Points: Powerful V-twin engine in a scooter platform, sporty handling, premium Italian design Manual Value Benefit: Empowers owners and technicians with factory-level repair knowledge, reduces reliance on expensive dealerships, facilitates proactive maintenance 📋 Manual Details Coverage Areas Primary Coverage: Full mechanical and electrical repair, diagnostics, maintenance Secondary Coverage: Bodywork, chassis, suspension, brakes, electrical system, fuel system, cooling system, lubrication system, engine, transmission Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: EFI, ignition timing, sensors, actuators, ECU troubleshooting Fuel System: Fuel injection system, fuel pump, injectors, pressure regulator Cooling System: Radiator, water pump, thermostat, coolant flow, fan operation Lubrication System: Oil pump, oil filter, oil circulation, oil pressure Transmission: CVT (Continuously Variable Transmission) operation, maintenance, and repair Brakes: Hydraulic system, ABS, brake caliper overhaul, fluid replacement, bleeding procedures Suspension: Front fork, rear shock absorber, linkages, adjustment, and overhaul Electrical System: Wiring diagrams, battery, charging system, starter, lighting, ignition, instrument panel Chassis Frame: Frame inspection, steering system, wheel alignment Bodywork: Fairings, seating, panel removal and installation, cosmetic repairs Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), valve clearance checks Troubleshooting: Diagnostic flowcharts for common and uncommon problems, fault code interpretation Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Diagnostic Procedures: Using diagnostic tools, checking sensor data, verifying component operation Technical Depth Depth: Comprehensive, from basic fluid checks to full engine rebuilds and complex electrical diagnostics Detail Level: Factory-level detail with torque specifications, clearances, and special tool requirements 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for on-hand reference Print Quality Image Resolution: High-resolution for clear illustrations and diagrams Binding Type Type: Digital (PDF Download) - No physical binding Paper Type Type: Digital (PDF) - No physical paper ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, SOHC, 8 valves Displacement: 799 cc Bore X Stroke: 75 mm x 80 mm Compression Ratio: 10.0:1 Performance Horsepower: 53.7 HP @ 7,000 RPM Torque: 70 Nm @ 6,250 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni Fuel Type: Unleaded gasoline Ignition Ignition System: Electronic ignition Cooling Cooling Method: Liquid-cooled Lubrication Lubrication System: Wet sump 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Engagement: Automatic centrifugal clutch Fluid Specifications Transmission Fluid: Refer to manual for specific CVT fluid type and capacity (often specialized, e.g., SAE 75W-90 or specific CVT fluid) 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1,485 mm (58.5 in) Wheelbase: Approx. 1,580 mm (62.2 in) Weights Dry Weight: Approx. 225 kg (496 lbs) Gross Vehicle Weight Rating: Refer to manual Wheels Tires Front Tire Size: 120/70-16 Rear Tire Size: 160/60-15 Wheel Bolt Pattern: Refer to manual (likely 4-bolt) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter classification, not typically subject to automotive crash ratings) Active Features ABS: Available (ABS-equipped models) Braking System: Dual front discs, single rear disc Passive Features Lighting: Halogen headlights, LED taillights 💡 Technology Features Infotainment Instrument Panel: Digital LCD display with analog tachometer, speedometer, fuel gauge, temperature gauge, odometer, trip meters, clock Lighting Control: Manual headlight switch, hazard light button Driver Assistance ABS: Optional Anti-lock Braking System for enhanced safety Connectivity Charging Port: 12V power outlet in glove box (for charging devices) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 12 months, whichever comes first (verify with manual) Air Filter Replacement: Refer to manual (typically 12,000-18,000 km or 7,500-11,000 miles) Spark Plug Replacement: Refer to manual (typically 12,000-18,000 km or 7,500-11,000 miles) Cv Belt Replacement: Refer to manual (often 20,000-30,000 km or 12,000-18,000 miles) Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL or higher, JASO MA/MA2, viscosity SAE 10W-40 or 15W-50 (verify with manual) Engine Oil Capacity: Approx. 1.9 liters (2.0 US qt) with filter change (verify with manual) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Motorex Coolant M3.0 or equivalent) Brake Fluid Type: DOT 4 Known Issues Potential Concerns: CVT belt wear, rear shock absorber longevity, occasional electrical gremlins (common in some Italian models of this era, detailed troubleshooting in manual) 📚 Vehicle History Brand Heritage Manufacturer: Piaggio & C. S.p.A. (under Gilera brand) Model Evolution Introduction Year: 2007 Design Philosophy: To blend the practicality of a scooter with the performance and ergonomics...