GILERA GP800 Service Repair PDF Manual 2007 Onward Download
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🏷️ Basic Information Identification Make: Gilera Model: GP800 Year: 2007 onwards 👋 Introduction Market Position Market Segment: Maxi-scooter, touring scooter Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C600 Sport/C650 GT Key Features Vehicle Philosophy: Blends scooter practicality with motorcycle performance and comfort, aimed at long-distance touring and spirited riding. 📋 Manual Details Coverage Areas Coverage: All diagnostic and repair procedures, A-Z repairs, maintenance, rebuilding, refurbishing, restoration Page Count Page Count: Not Specified (Comprehensive coverage implied) Manual Type Type: Service Repair Workshop Manual Language Language: Not Specified (Implied English due to product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine diagnostics, overhaul, fuel system, ignition system, cooling system, lubrication system, exhaust system Transmission And Drivetrain: Automatic transmission (CVT) diagnosis, repair, fluid service, final drive inspection and service Brakes: Brake system diagnosis, hydraulic components, ABS system (if applicable), brake pad and rotor replacement, bleeding procedures Electrical And Electronics: Wiring diagrams, lighting system, charging system, starting system, ECU diagnostics, sensor identification and testing, fault code interpretation Chassis And Suspension: Front fork inspection and service, rear shock absorber adjustment and replacement, steering system diagnosis, wheel bearing service Bodywork And Trim: Body panel removal and installation, fairing repair, seat adjustment, storage compartment access Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, CVT fluid), filter replacements (oil, air), spark plug service, chain/belt adjustment (if applicable) Troubleshooting: Diagnostic trees, symptom-based troubleshooting, common fault diagnosis, error code analysis Repair: Component-level repair and replacement for all major systems, detailed disassembly and reassembly instructions Rebuilding: Engine rebuild procedures, transmission overhaul, suspension component rebuilding Technical Depth Depth: Comprehensive: From basic user maintenance to advanced diagnostic and repair procedures utilized by professional technicians. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc (approx.) Bore X Stroke: Not Specified (Detailed in manual) Compression Ratio: Not Specified (Detailed in manual) Performance Horsepower: Approx. 55 HP (57.5 Nm torque) Top Speed: Approx. 170 km/h (106 mph) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Not Specified (Likely SAE 10W-40 or 15W-50, verify in manual) Oil Capacity: Not Specified (Detailed in manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmission: N/A Features Drive Type: Belt drive to rear wheel via final drive Cvt Fluid Type: Not Specified (Crucial to use correct CVT fluid, detailed in manual) 📐 Dimensions Exterior Length: Approx. 2,235 mm Width: Approx. 800 mm Height: Approx. 1,450 mm (seat height: approx. 840 mm) Weights Dry Weight: Approx. 230 kg Gross Vehicle Weight Rating: Not Specified (Detailed in manual) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter category, typically not rated by official bodies like NHTSA/Euro NCAP) Active Features Braking System: Dual disc front brakes, single disc rear brake. ABS optional/standard on some models. Lighting: Halogen headlights, LED taillights/indicators (model dependent). Passive Features Chassis Construction: Steel frame construction for rigidity and stability. 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination display, including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, clock. Driver Assistance ABS: Optional ABS system available on some models, providing enhanced braking safety. Connectivity Power Outlet: 12V power outlet for charging devices (location varies by model year/spec). 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months (Refer to manual for exact specification) Air Filter Replacement: Every 12,000 km or 24 months (Refer to manual for exact specification) Spark Plug Replacement: Every 12,000 km or 24 months (Refer to manual for exact specification) Cvt Belt Inspection: Inspect every 12,000 km, replace as needed (Refer to manual for exact specification) Fluid Specifications Engine Oil Specification: Refer to manual (Likely API SG/SH/SJ/SL, JASO MA, SAE 10W-40 or 15W-50) Coolant Type: Ethylene glycol based coolant, 50/50 mix with distilled water (Refer to manual for exact specification) Brake Fluid Type: DOT 4 (Refer to manual for exact specification) Known Issues Common Problems: Potential for CVT belt wear, electrical connector corrosion, occasional charging system issues (common in many scooters of this era). Specifics detailed in the manual. 📚 Vehicle History Brand Heritage Manufacturer: Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, now part of the Piaggio Group. Model Evolution Development: The GP800 was developed to be a flagship maxi-scooter, combining the power of a motorcycle engine with the comfort and convenience of a scooter. Production Production Start Year: 2007 🏆 Awards & Recognition Recognitions Industry Awards: N/A (Specific industry awards not readily documented for this model, but generally well-regarded for its performance and touring capability within the maxi-scooter segment)....
Optional ABS system available on some models, providing enhanced braking safety.
Connectivity
Power Outlet:
12V power outlet for charging devices (location varies by model year/spec).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months (Refer to manual for exact specification)
Air Filter Replacement:
Every 12,000 km or 24 months (Refer to manual for exact specification)
Spark Plug Replacement:
Every 12,000 km or 24 months (Refer to manual for exact specification)
Cvt Belt Inspection:
Inspect every 12,000 km, replace as needed (Refer to manual for exact specification)
Fluid Specifications
Engine Oil Specification:
Refer to manual (Likely API SG/SH/SJ/SL, JASO MA, SAE 10W-40 or 15W-50)
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water (Refer to manual for exact specification)
Brake Fluid Type:
DOT 4 (Refer to manual for exact specification)
Known Issues
Common Problems:
Potential for CVT belt wear, electrical connector corrosion, occasional charging system issues (common in many scooters of this era). Specifics detailed in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, now part of the Piaggio Group.
Model Evolution
Development:
The GP800 was developed to be a flagship maxi-scooter, combining the power of a motorcycle engine with the comfort and convenience of a scooter.
Production
Production Start Year:
2007
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific industry awards not readily documented for this model, but generally well-regarded for its performance and touring capability within the maxi-scooter segment).
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