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GILERA RUNNER ST125 Service Manual RUNNER ST200 ST 125 200

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$133.00
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$133.00
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The Gilera Runner ST125 and ST200 represent a lineage of performance scooters, known for their sporty, aggressive styling and capable performance, bridging the gap between traditional scooters and motorcycles. These models, prominent in the late 2000s and 2010s, were designed for commuters and enthusiasts seeking dynamic riding experiences. Key features include powerful liquid-cooled, 4-valve engines, automatic CVT transmissions, and robust chassis construction, all contributing to their reputation for agility and responsiveness. The ST designation signifies a modern, refined iteration of the classic Gilera Runner platform, built with engineering quality intended for reliability and engaging performance. This comprehensive English-language service and workshop manual provides detailed guidance for the Gilera Runner ST125 and ST200, covering essential areas such as mechanical systems, routine maintenance, and repair procedures. It is structured to assist both professional mechanics and DIY owners in understanding and maintaining their scooters. Key topics include engine repair, transmission service, brake system maintenance, suspension adjustments, fuel system servicing, and chassis work. Additionally, the manual details critical torque specifications, identifies necessary special tools, and offers troubleshooting advice for common issues, enabling effective upkeep and repair. 🏷️ Basic Information Identification Make: Gilera Model: Runner ST125 / Runner ST200 Vehicle Type: Scooter Codes Frame Number St125: ZAPM46100 onwards Frame Number St200: ZAPM46200 onwards 👋 Introduction Market Position Segment: Performance Scooter Target User: Commuters and Enthusiasts seeking sporty performance Competitive Analysis Competitors: Aprilia SR Max, Yamaha XMAX, Honda Forza Key Features Design: Sporty, aggressive styling reminiscent of motorcycles Performance: Strong acceleration and top speed for its class Manual Value Utility: Enables DIY maintenance, cost savings, and deeper understanding of the vehicle Diagnostic Aid: Provides technical specifications and procedures to aid in fault diagnosis 📋 Manual Details Coverage Areas Technical Coverage: Mechanical Systems, Routine Maintenance, Repair Procedures Excluded Coverage: Electrical Diagrams Page Count Estimated Pages: Comprehensive (specific count not provided, typical for a full service manual) Manual Type Type: Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Yes (Internal components, lubrication, cooling, starting, ignition - except electrical diagrams) Transmission: Yes (Automatic transmission, clutch, variator) Brakes: Yes (Hydraulic systems, pad replacement, fluid changes) Suspension: Yes (Front fork, rear shock absorber) Fuel System: Yes (Carburetor/Fuel Injection system - mechanical aspects, filter) Exhaust System: Yes (Removal, installation, maintenance) Chassis: Yes (Frame, bodywork disassembly/assembly) Wheels And Tires: Yes (Removal, installation, balancing) Procedures Included Maintenance: Yes (Oil change, filter replacement, brake pad replacement, air filter cleaning/replacement, coolant checks) Troubleshooting: Yes (Diagnosis of common mechanical issues) Repair: Yes (Component disassembly, reassembly, and repair) Torque Specifications: Yes (Crucial bolt and fastener torques) Special Tools: Yes (Identification of necessary specialized tools for specific tasks) Technical Depth Depth: Comprehensive for Mechanical Repairs and Routine Maintenance Audience: Professional Mechanics and DIY Owners 📊 Manual Specifications File Format Format Type: PDF Searchable: Likely (typical for professionally produced PDFs) Print Quality Printability: Printable (as stated in description) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 125 Engine Type: 4-stroke, 4-valve, Liquid-cooled, SOHC Displacement Cc: 124.9 Bore X Stroke Mm: 52 x 58.6 Compression Ratio: 12.5:1 (Approximate) Power Kw: 11.0 kW @ 9,250 rpm (Approximate for ST125) Torque Nm: 11.7 Nm @ 7,250 rpm (Approximate for ST125) Primary Engine 200 Engine Type: 4-stroke, 4-valve, Liquid-cooled, SOHC Displacement Cc: 198.2 Bore X Stroke Mm: 72 x 49.5 Compression Ratio: 12.5:1 (Approximate) Power Kw: 15.0 kW @ 8,000 rpm (Approximate for ST200) Torque Nm: 18.5 Nm @ 6,500 rpm (Approximate for ST200) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Carburetor (depending on specific market/year, manual should cover both) Lubrication Oil Type: Refer to Manual for Specific API/JASO Standard and Viscosity Grade (e.g., SAE 5W-40, JASO MA2) Cooling System Coolant Type: Ethylene Glycol based coolant with corrosion inhibitors (refer to manual for specific mixture ratio and type) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Clutch: Automatic Dry Clutch Features Variator: Roller weight and belt condition are critical maintenance points covered in the manual. 📐 Dimensions Exterior Length Mm: Approx. 1980 Width Mm: Approx. 740 Height Mm: Approx. 1300 Weights Dry Weight Kg: Approx. 150-160 (Varies by model) Fuel Tank Capacity Liters: Approx. 12 Wheels Tires Front Tire Size: 110/70-16 Rear Tire Size: 140/70-14 Wheelbase Mm: Approx. 1470 🛡️ Safety Features Ratings Safety Compliance: Meets relevant European safety standards (e.g., Euro 4/5) Active Features Brakes Front: Disc Brake (likely dual piston caliper, potentially with ABS as optional) Brakes Rear: Disc Brake (likely single piston caliper) Lighting: Halogen or LED Headlight, Tail Light, Indicators Passive Features Frame Construction: High-tensile steel frame for rigidity 💡 Technology Features Infotainment Dashboard: Digital/Analog combination instrument cluster displaying speed, RPM, fuel level, etc. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) may be available on certain versions. Connectivity Charging Port: 12V accessory socket for charging devices may...
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GILERA RUNNER ST125 Service Manual RUNNER ST200 ST 125 200GILERA RUNNER ST125 Service Manual RUNNER ST200 ST 125 200GILERA RUNNER ST125 Service Manual RUNNER ST200 ST 125 200
The Gilera Runner ST125 and ST200 represent a lineage of performance scooters, known for their sporty, aggressive styling and capable performance, bridging the gap between traditional scooters and motorcycles. These models, prominent in the late 2000s and 2010s, were designed for commuters and enthusiasts seeking dynamic riding experiences. Key features include powerful liquid-cooled, 4-valve engines, automatic CVT transmissions, and robust chassis construction, all contributing to their reputation for agility and responsiveness. The ST designation signifies a modern, refined iteration of the classic Gilera Runner platform, built with engineering quality intended for reliability and engaging performance. This comprehensive English-language service and workshop manual provides detailed guidance for the Gilera Runner ST125 and ST200, covering essential areas such as mechanical systems, routine maintenance, and repair procedures. It is structured to assist both professional mechanics and DIY owners in understanding and maintaining their scooters. Key topics include engine repair, transmission service, brake system maintenance, suspension adjustments, fuel system servicing, and chassis work. Additionally, the manual details critical torque specifications, identifies necessary special tools, and offers troubleshooting advice for common issues, enabling effective upkeep and repair.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Runner ST125 / Runner ST200
Vehicle Type:
Scooter
Codes
Frame Number St125:
ZAPM46100 onwards
Frame Number St200:
ZAPM46200 onwards
👋 Introduction
Market Position
Segment:
Performance Scooter
Target User:
Commuters and Enthusiasts seeking sporty performance
Competitive Analysis
Competitors:
Aprilia SR Max, Yamaha XMAX, Honda Forza
Key Features
Design:
Sporty, aggressive styling reminiscent of motorcycles
Performance:
Strong acceleration and top speed for its class
Manual Value
Utility:
Enables DIY maintenance, cost savings, and deeper understanding of the vehicle
Diagnostic Aid:
Provides technical specifications and procedures to aid in fault diagnosis
📋 Manual Details
Coverage Areas
Technical Coverage:
Mechanical Systems, Routine Maintenance, Repair Procedures
Excluded Coverage:
Electrical Diagrams
Page Count
Estimated Pages:
Comprehensive (specific count not provided, typical for a full service manual)
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Yes (Internal components, lubrication, cooling, starting, ignition - except electrical diagrams)
Transmission:
Yes (Automatic transmission, clutch, variator)
Brakes:
Yes (Hydraulic systems, pad replacement, fluid changes)
Suspension:
Yes (Front fork, rear shock absorber)
Fuel System:
Yes (Carburetor/Fuel Injection system - mechanical aspects, filter)
Exhaust System:
Yes (Removal, installation, maintenance)
Chassis:
Yes (Frame, bodywork disassembly/assembly)
Wheels And Tires:
Yes (Removal, installation, balancing)
Procedures Included
Maintenance:
Yes (Oil change, filter replacement, brake pad replacement, air filter cleaning/replacement, coolant checks)
Troubleshooting:
Yes (Diagnosis of common mechanical issues)
Repair:
Yes (Component disassembly, reassembly, and repair)
Torque Specifications:
Yes (Crucial bolt and fastener torques)
Special Tools:
Yes (Identification of necessary specialized tools for specific tasks)
Technical Depth
Depth:
Comprehensive for Mechanical Repairs and Routine Maintenance
Audience:
Professional Mechanics and DIY Owners
📊 Manual Specifications
File Format
Format Type:
PDF
Searchable:
Likely (typical for professionally produced PDFs)
Print Quality
Printability:
Printable (as stated in description)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 125
Engine Type:
4-stroke, 4-valve, Liquid-cooled, SOHC
Displacement Cc:
124.9
Bore X Stroke Mm:
52 x 58.6
Compression Ratio:
12.5:1 (Approximate)
Power Kw:
11.0 kW @ 9,250 rpm (Approximate for ST125)
Torque Nm:
11.7 Nm @ 7,250 rpm (Approximate for ST125)
Primary Engine 200
Engine Type:
4-stroke, 4-valve, Liquid-cooled, SOHC
Displacement Cc:
198.2
Bore X Stroke Mm:
72 x 49.5
Compression Ratio:
12.5:1 (Approximate)
Power Kw:
15.0 kW @ 8,000 rpm (Approximate for ST200)
Torque Nm:
18.5 Nm @ 6,500 rpm (Approximate for ST200)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or Carburetor (depending on specific market/year, manual should cover both)
Lubrication
Oil Type:
Refer to Manual for Specific API/JASO Standard and Viscosity Grade (e.g., SAE 5W-40, JASO MA2)
Cooling System
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (refer to manual for specific mixture ratio and type)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Automatic Dry Clutch
Features
Variator:
Roller weight and belt condition are critical maintenance points covered in the manual.
📐 Dimensions
Exterior
Length Mm:
Approx. 1980
Width Mm:
Approx. 740
Height Mm:
Approx. 1300
Weights
Dry Weight Kg:
Approx. 150-160 (Varies by model)
Fuel Tank Capacity Liters:
Approx. 12
Wheels Tires
Front Tire Size:
110/70-16
Rear Tire Size:
140/70-14
Wheelbase Mm:
Approx. 1470
🛡️ Safety Features
Ratings
Safety Compliance:
Meets relevant European safety standards (e.g., Euro 4/5)
Active Features
Brakes Front:
Disc Brake (likely dual piston caliper, potentially with ABS as optional)
Brakes Rear:
Disc Brake (likely single piston caliper)
Lighting:
Halogen or LED Headlight, Tail Light, Indicators
Passive Features
Frame Construction:
High-tensile steel frame for rigidity
💡 Technology Features
Infotainment
Dashboard:
Digital/Analog combination instrument cluster displaying speed, RPM, fuel level, etc.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be available on certain versions.
Connectivity
Charging Port:
12V accessory socket for charging devices may be present.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km or Annually (Refer to Manual for precise interval)
Oil Filter Replacement:
With every oil change
Air Filter Cleaning Replacement:
Every 5,000-10,000 km or as needed based on operating conditions
Spark Plug Replacement:
Every 10,000-20,000 km (Refer to Manual for specific type and gap)
Brake Fluid Flush:
Every 2 years (DOT 4 recommended)
Coolant Change:
Every 2-4 years or 20,000-40,000 km
Fluid Specifications
Engine Oil Capacity L:
Approx. 1.0 - 1.2 L (Refer to Manual for exact capacity and fill level)
Transmission Oil:
Not applicable for CVT transmission; final drive oil (if applicable) will have specific requirements.
Known Issues
Variator Wear:
Common for high-mileage scooters, leading to loss of acceleration and power.
Coolant Leaks:
Can occur from hoses or seals, requiring regular inspection.
Fuel Injector Clogging:
More prevalent in older models or with poor fuel quality, affecting engine performance.
Suspension Wear:
Front fork seals and rear shock absorber can wear over time, impacting ride quality.
📚 Vehicle History
Brand Heritage
Manufacturer:
Piaggio Group (Italian manufacturer of scooters and motorcycles)
Model Evolution
Gilera Runner Legacy:
The Gilera Runner platform is known for its sporty design and capable performance, often bridging the gap between scooters and motorcycles.
St Series Introduction:
The 'ST' designation typically indicates a more modern, refined, and often more powerful iteration of the original Runner model.
Production
Production Period:
The ST models were prominent in the late 2000s and 2010s.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the ST125/ST200 are not explicitly listed, the Gilera Runner lineage has historically been well-regarded for its performance and sporty appeal in the scooter market.
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