Harley Davidson FLHR Road King 2013 Workshop Service Manual
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๐ท๏ธ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2013 Model Code: FLHR Generation Platform: Project RUSHMORE (Early Phase) ๐ Introduction Market Position Segment: Full-size cruiser, touring motorcycle. Target Audience: Riders seeking classic styling, comfort, and touring capability. Competitive Analysis Competitors: Indian Chief, Victory Cross Country, Honda Gold Wing (though more touring focused). Key Features Styling: Classic Harley-Davidson aesthetic, chrome accents, large windshield, comfortable rider and passenger seating. Performance: Torque-rich V-twin engine, comfortable ride for long distances. Touring Capability: Ample storage via saddlebags, comfortable ergonomics for extended rides. ๐ Manual Details Coverage Areas Primary Coverage: Mechanical and electrical systems for Harley-Davidson FLHR Road King 2013 model. Diagnostic Coverage: Troubleshooting procedures for common faults and system malfunctions. Maintenance Coverage: Scheduled maintenance, fluid changes, lubrication, and general upkeep. Repair Coverage: Detailed repair procedures for all major components and systems. Page Count Total Pages: 2210 Manual Type Type: Workshop Service Manual Purpose: Repair and Maintenance Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, timing, valve adjustments, piston and cylinder inspection, crankshaft and connecting rod procedures. Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure testing, fuel tank service. Ignition System: Ignition module, spark plugs, ignition coils, timing verification. Transmission Drivetrain: 5-speed Cruise Drive transmission, clutch service, primary drive, final drive belt inspection and tensioning, drive sprocket replacement. Brakes: Brake system diagnostics, hydraulic lines, brake calipers, master cylinders, brake pad replacement, rotor inspection, bleeding procedures. Suspension: Front fork service, fork seal replacement, rear shock absorber adjustment and replacement, swingarm inspection. Electrical System: Wiring diagrams, battery service, charging system (alternator, regulator), starting system (starter motor), lighting, instrumentation, security system. Bodywork Chassis: Frame inspection, fairing removal and installation, fuel tank removal, seat service, fenders, saddlebags. Wheels Tires: Wheel bearing service, tire inspection and replacement, tubeless tire repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, lubrication points. Engine Repair: Top-end rebuilds, cylinder head service, piston ring replacement, complete engine overhaul. Transmission Repair: Clutch plate replacement, transmission gear inspection, bearing replacement, seal replacement. Electrical Troubleshooting: Diagnostic charts, fault code lookup, wiring harness repair, sensor testing. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for various symptoms and fault codes. Component Replacement: Detailed instructions for replacing common wear items and components. Technical Depth Depth: Comprehensive, from basic checks to full engine and transmission rebuilds. Diagnostic Level: Advanced diagnostics utilizing dealer-level information and procedures. Torque Specifications: Detailed torque values for all critical fasteners. Clearances: Specific measurements for valve lash, bearing clearances, and other critical tolerances. ๐ Manual Specifications File Format Format: PDF Searchable: Yes (typically) Printable: Yes Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103โข V-twin Displacement: 1690 cc (103 cubic inches) Bore X Stroke: 3.875 in. x 4.380 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.6:1 Torque Peak: Approx. 101 ft-lbs @ 3500 RPM (specifications may vary slightly by region and tuning) Cooling System: Air-cooled Performance Horsepower: Not officially quoted by Harley-Davidson, but estimated around 85-90 HP. Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium unleaded gasoline Fuel Capacity: 6.0 US gal (22.7 L) ๐ง Transmission Standard Transmission Type: 6-speed Cruise Driveยฎ Features Clutch Type: Multi-plate, wet, hydraulic actuation Primary Drive: Chain, 34/46 ratio Final Drive: Belt, 32/66 ratio ๐ Dimensions Exterior Length: 93.2 in. (2367 mm) Seat Height Laden: 27.4 in. (696 mm) Ground Clearance: 5.1 in. (130 mm) Weights Dry Weight: Approx. 720 lbs (327 kg) Weight In Running Order: Approx. 768 lbs (348 kg) Gross Vehicle Weight Rating: 1260 lbs (572 kg) Cargo Saddlebag Volume: Approx. 1.7 cu ft per saddlebag ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Not Applicable (Motorcycle, no formal government crash test ratings like cars). Active Features Brakes: Standard front and rear disc brakes. Optional ABS available on certain configurations. Passive Features Lighting: Halogen headlight, LED taillight and brake lights, front and rear turn signals. Security: Factory-installed Smart Security System with hands-free fob. ๐ก Technology Features Infotainment Audio System: Optional Harley-Davidson Advanced Audio System with AM/FM, CD player, and CB/intercom capability. Features integrated handlebar controls. Display: Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage. LCD screen for odometer, trip meter, gear indication, and diagnostics. Driver Assistance ABS: Optional Anti-lock Braking System (ABS). Connectivity Cruise Control: Standard Electronic Cruise Control. ๐ง Maintenance Service Intervals Engine Oil Change: Every 5,000 miles (8,000 km) or 12 months. Primary Chain Case Oil: Every 10,000 miles (16,000 km). Transmission Oil: Every 10,000 miles (16,000 km). Air Filter Cleaning: Inspect every 5,000 miles (8,000 km); clean or replace as needed. Spark Plug Replacement: Every 10,000 miles (16,000 km). Brake Fluid Flush: Every 24 months. Fluid...
Step-by-step troubleshooting guides for various symptoms and fault codes.
Component Replacement:
Detailed instructions for replacing common wear items and components.
Technical Depth
Depth:
Comprehensive, from basic checks to full engine and transmission rebuilds.
Diagnostic Level:
Advanced diagnostics utilizing dealer-level information and procedures.
Torque Specifications:
Detailed torque values for all critical fasteners.
Clearances:
Specific measurements for valve lash, bearing clearances, and other critical tolerances.
๐ Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103โข V-twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Torque Peak:
Approx. 101 ft-lbs @ 3500 RPM (specifications may vary slightly by region and tuning)
Cooling System:
Air-cooled
Performance
Horsepower:
Not officially quoted by Harley-Davidson, but estimated around 85-90 HP.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline
Fuel Capacity:
6.0 US gal (22.7 L)
๐ง Transmission
Standard
Transmission Type:
6-speed Cruise Driveยฎ
Features
Clutch Type:
Multi-plate, wet, hydraulic actuation
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
๐ Dimensions
Exterior
Length:
93.2 in. (2367 mm)
Seat Height Laden:
27.4 in. (696 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 720 lbs (327 kg)
Weight In Running Order:
Approx. 768 lbs (348 kg)
Gross Vehicle Weight Rating:
1260 lbs (572 kg)
Cargo
Saddlebag Volume:
Approx. 1.7 cu ft per saddlebag
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle, no formal government crash test ratings like cars).
Active Features
Brakes:
Standard front and rear disc brakes. Optional ABS available on certain configurations.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake lights, front and rear turn signals.
Security:
Factory-installed Smart Security System with hands-free fob.
๐ก Technology Features
Infotainment
Audio System:
Optional Harley-Davidson Advanced Audio System with AM/FM, CD player, and CB/intercom capability. Features integrated handlebar controls.
Display:
Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage. LCD screen for odometer, trip meter, gear indication, and diagnostics.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS).
Connectivity
Cruise Control:
Standard Electronic Cruise Control.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months.
Primary Chain Case Oil:
Every 10,000 miles (16,000 km).
Transmission Oil:
Every 10,000 miles (16,000 km).
Air Filter Cleaning:
Inspect every 5,000 miles (8,000 km); clean or replace as needed.
While generally robust, the Twin Cam 103โข can benefit from proper oil maintenance to ensure longevity. Cam chain tensioner wear is a known concern in earlier Twin Cam engines, though generally less critical in 2013 models compared to pre-2007.
Electrical Considerations:
Some owners have reported occasional issues with the security system fob or charging system components, often related to routine wear or battery condition.
๐ Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a long and rich history of motorcycle manufacturing dating back to 1903.
Model Evolution
Road King Lineage:
The Road King line has been a staple of the Harley-Davidson lineup, evolving from earlier touring models, emphasizing comfort and classic styling.
Twin Cam Era:
The 2013 model features the Twin Cam 103โข engine, a significant upgrade offering more torque and power over earlier Evolution Big Twin engines.
Project Rushmore Influence:
While the full Project RUSHMORE suite of upgrades was introduced in 2014, the 2013 models were on the cusp of these advancements, and some foundational elements were present.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA
๐ Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Road King has consistently been recognized for its blend of classic styling and comfortable touring, often cited as a benchmark in the cruiser touring segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction, particularly for its comfort, engine performance, and iconic styling.
Certifications
Emissions:
Meets EPA and California emissions standards for the model year.
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