FLHTC /FLHTCI Electra Glide Classic Service Repair Manual 1999-2005
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Classic Model Code: FLHTC / FLHTCI Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Engine Type: Twin Cam 88, Twin Cam 103 👋 Introduction Market Position Positioning: Highly regarded as one of the best Harley-Davidson service manuals available online, offering comprehensive and authoritative technical information. Competitive Analysis Differentiation: Distinguishes itself from 'cheap' alternatives through its improved PDF features, extensive original photography, and detailed, hands-on text. Key Features Visual Aid: Over a thousand original photos and illustrations derived from complete machine disassembly. User Friendliness: Designed for readers working on their motorcycle for the first time, ensuring procedures are understandable and efficient. 📋 Manual Details Coverage Areas General Coverage: Comprehensive maintenance, tune-up, repair, and overhaul procedures for Harley-Davidson FLHTC/FLHTCI Electra Glide Classic models. Specific Coverage: Includes detailed sections on troubleshooting, lubrication, engine, clutch, primary drive, transmission, fuel, exhaust, emission controls, electrical systems, wheels, suspension, brakes, cruise control, bodywork, and supplemental information for 2003-2005 models. Page Count Total Pages: 706 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Twin Cam 88/103), Clutch and Primary Drive, Transmission. Chassis: Wheels, Hubs, Tires, Front Suspension and Steering, Rear Suspension, Brakes. Electrical: Full Electrical System coverage, including Wiring Diagrams. Ancillary Systems: Fuel System, Exhaust System, Emission Control Systems, Cruise Control, Body. Procedures Included Maintenance: Lubrication, routine maintenance, and tune-up procedures. Repair Overhaul: Complete repair and overhaul procedures for all major motorcycle components. Diagnostics: Troubleshooting guides for identifying and resolving issues. Specialized Procedures: Includes specific service information for 2003-2005 models. Technical Depth Depth: Extensive technical depth, suitable for both novice and experienced technicians, with over a thousand original photos and illustrations. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Searchability: Searchable text Organization: Includes bookmarks and index for fast navigation and best organization. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88 / Twin Cam 103 Engine Details Configuration: V-twin, air-cooled pushrod OHV Performance Displacement Twincam88: 88 cubic inches (1450cc) Displacement Twincam103: 103 cubic inches (1690cc) - supplemental information may cover this for later models within the range. Fuel System Fuel Delivery Early: Carbureted (e.g., Keihin CV Carburetor) for earlier models within the range. Fuel Delivery Later: Fuel Injection (EFI) for FLHTCI models, likely Harley-Davidson's Sequential Fuel Injection (ESPFI). Lubrication Oil Type Recommendation: Refer to manual for specific Harley-Davidson approved SAE 20W50 or 5W30 motorcycle engine oil (e.g., Harley-Davidson SYN3). 🔧 Transmission Standard Type: 5-speed constant mesh Optional Transmission Variants: Standard for all covered models; no optional transmissions typically offered for this specific trim. Features Primary Drive: Primary chain drive with a wet, multi-plate clutch. Final Drive: Belt drive. Fluid Specifications Transmission Oil Type: Refer to manual for specific Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent. 📐 Dimensions Exterior Length: Refer to specific model year specifications in manual (typically around 97.7 inches / 2480 mm). Width: Refer to specific model year specifications in manual (typically around 35.0 inches / 890 mm). Weights Dry Weight: Refer to specific model year specifications in manual (typically around 780 lbs / 354 kg). Gross Vehicle Weight Rating: Refer to specific model year specifications in manual. 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycle safety ratings are typically not provided by government agencies in the same manner as automobiles). Active Features Braking System: Hydraulic disc brakes front and rear, potentially with ABS on FLHTCI models. Cruise Control: Electronic cruise control system. Passive Features Lighting: Halogen headlight, auxiliary passing lamps, and full LED or incandescent tail and turn signals. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/Cassette or CD player with speakers, handlebar-mounted controls. Driver Assistance Cruise Control: Electronic cruise control. Connectivity Diagnostic Port: Proprietary diagnostic connector for engine management system (e.g., for tuning or troubleshooting). 🔧 Maintenance Service Intervals Initial Service: Refer to manual for break-in service schedule (typically around 1,000 miles). Regular Service: Refer to manual for scheduled maintenance intervals (e.g., every 5,000 miles or annually for oil changes, fluid checks, and inspections). Fluid Specifications Engine Oil Capacity: Refer to manual for specific capacity (typically around 3.5 US quarts / 3.3 liters). Primary Chaincase Oil Capacity: Refer to manual for specific capacity (typically around 1.0 US quart / 0.95 liters). Transmission Oil Capacity: Refer to manual for specific capacity (typically around 20-24 US fluid ounces / 0.6-0.7 liters). Brake Fluid Type: DOT 4 (or DOT 5.1 for later models/specific applications, verify with manual). Known Issues Common Wear Items: Clutch friction plates, primary drive chain tensioner, cam chain tensioners (especially earlier Twin Cam models), wheel bearings, and battery. Common Maintenance Tasks: Regular engine oil and filter...
Harley-Davidson, a legendary American motorcycle manufacturer with a rich history dating back to 1903, known for its touring motorcycles.
Model Evolution
Electraglide Lineage:
The Electra Glide nameplate has been a cornerstone of Harley-Davidson's touring lineup since the 1960s, evolving significantly over the decades.
Production
Twin Cam Introduction:
The Twin Cam engine was introduced by Harley-Davidson in 1999, replacing the Evolution (Evo) engine in most touring models.
Covered Period Significance:
The 1999-2005 period represents a significant era for the Twin Cam platform, marked by evolutionary improvements and the introduction of electronic fuel injection (EFI) on 'I' models.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Harley-Davidson Electra Glide models are consistently recognized as benchmarks in the large-displacement touring motorcycle segment, celebrated for comfort, features, and long-distance capability.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to the iconic status and touring capabilities of the Electra Glide Classic.
Certifications
Certification Standards:
All procedures and specifications adhere to Harley-Davidson's internal engineering and quality standards.
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