🏷️ Basic Information Identification Make: Harley-Davidson Model: FXR Super Glide Model Code: FXR (Various sub-models like FXRS, FXRT, FXRD) Production Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994 Engine Types Covered: All engine types within the specified years (primarily Evolution V-Twin, including 80 cubic inch / 1340cc variants) 👋 Introduction Market Position Positioning: The FXR Super Glide was a performance-oriented cruiser that appealed to riders seeking a more sporting ride compared to traditional Harley-Davidson models of the era. It occupied a unique niche, often favored by custom builders and riders who appreciated its handling characteristics. Competitive Analysis Competitors: Competed against other large-displacement cruisers and performance motorcycles, including Japanese offerings and other Harley-Davidson models with different design philosophies. Key Features Frame Design: Known for its revolutionary (at the time) 'Constant-Evolution' frame, which offered superior rigidity and handling compared to previous Harley-Davidson designs. Engine Layout: Air-cooled, 45-degree V-twin engine, the hallmark of Harley-Davidson. Riding Experience: Offered a more aggressive riding posture and better cornering clearance than many other Harley models, earning it the 'sport-tourer' or 'performance cruiser' moniker among enthusiasts. Manual Value User Benefit: Empowers owners to perform their own maintenance and repairs, saving money and increasing understanding of their motorcycle's mechanics. Facilitates keeping a classic Harley-Davidson in optimal running condition. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive A-Z service, repair, and maintenance Routine Maintenance: Included Page Count Estimated Page Count: Likely 500+ pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, inspection, rebuild procedures for Evolution V-Twin engines (1340cc/80ci), including top-end, bottom-end, lubrication, cooling (oil cooling), and fuel delivery (carburetor specific to models). Transmission: Disassembly, assembly, inspection, and repair of the 5-speed constant mesh transmission (often referred to as the '4-speed' by some users due to older nomenclature, but internally a 5-speed unit). Includes clutch system, primary drive, and final drive (belt drive). Electrical System: Detailed wiring diagrams for all models, ignition system troubleshooting and repair, lighting, starting system, charging system (alternator/generator), instrumentation, and accessory circuits. Chassis And Suspension: Frame inspection and repair, front fork (Showa or Marzocchi depending on sub-model) overhaul, rear shock absorber replacement and adjustment, wheel bearing service, steering head bearing service. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, brake pad replacement, and bleeding procedures. Fuel System: Carburetor (e.g., Keihin CV) disassembly, cleaning, adjustment, and tuning. Fuel tank removal and inspection, fuel line maintenance. Exhaust System: Exhaust pipe and muffler inspection, removal, and replacement. Gasket service. Bodywork: Fairing (if equipped, e.g., FXRT), tank, fenders, seat, and side cover removal, installation, and basic repair considerations. Procedures Included Troubleshooting: Extensive diagnostic charts and procedures for common and uncommon issues across all systems. Repair: Step-by-step instructions for virtually all mechanical and electrical repairs, from minor adjustments to full engine and transmission rebuilds. Maintenance: Routine service tasks such as oil changes, filter replacements, chain adjustment (if applicable, though most were belt drive), spark plug replacement, brake fluid checks, and battery maintenance. Disassembly And Assembly: Detailed instructions for complete disassembly and reassembly of major components and sub-assemblies. Specifications And Tolerances: Precise torque values, clearances, fluid capacities, and other critical specifications for all procedures. Technical Depth Depth: Factory-level technical information, suitable for both professional mechanics and skilled DIY enthusiasts. Covers from basic tune-ups to complex engine internal work. Illustrations And Diagrams Visual Aids: Includes clear step-by-step instructions, numerous photographs, diagrams, and detailed wiring schematics. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, macOS, Linux Searchability: Likely text-searchable PDF for easy information retrieval. Printability: Printable pages for workshop use. Print Quality Quality: High-resolution digital reproduction ensuring clarity of text and images. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Evolution (Evo) Displacement: 80 cubic inches (1337.8cc) Bore X Stroke: 3.496 in x 4.250 in (88.8 mm x 108 mm) Compression Ratio: Approximately 8.0:1 to 8.3:1 (can vary slightly by year/specific model) Valve Train: Overhead Valve (OHV), 2 valves per cylinder, pushrod actuated Cooling System: Air-cooled Performance Horsepower Estimate: Approximately 65-70 HP at the crankshaft (varies by specific tuning and model year) Torque Estimate: Approximately 70-75 ft-lbs at the crankshaft (varies by specific tuning and model year) Fuel System Carburetor Type: Typically Keihin butterfly-type constant velocity (CV) carburetor, often 40mm. Fuel Delivery: Gravity feed from fuel tank via carburetor Ignition System Type: Electronic Ignition (points replaced with electronic modules) 🔧 Transmission Standard Type: 5-speed, constant mesh, sequential gearbox Primary Drive: Gears, enclosed in primary cover, lubricated by primary chaincase oil. Clutch Type: Wet, multi-plate, diaphragm spring (often referred to as 'clutch pack') Final Drive: Belt drive (48.5mm wide belt typical) Features Gear Ratios: Specific ratios vary slightly...