Harley Davidson FXSB Breakout Motorcycle 2013 Service Repair Workshop Manual Pdf
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๐ท๏ธ Basic Information Identification Make: Harley-Davidson Model: FXSB Breakout Year: 2013 ๐ Introduction Market Position Market Position: The FXSB Breakout was positioned as a custom cruiser with a distinctive 'drag bike' aesthetic, aimed at riders seeking a bold styling statement and powerful V-twin performance. Competitive Analysis Competitive Analysis: Competed against other American V-twin cruisers from brands like Indian, as well as some Japanese cruisers offering similar displacements and styling cues. Key Features Key Features: Striking low-slung profile, wide handlebars, fat front tire, powerful V-twin engine, custom-inspired finish Manual Value Proposition Manual Value Proposition: Provides owners and independent repair shops with the authoritative, factory-correct information needed for all maintenance, repair, and diagnostic tasks, ensuring longevity and optimal performance of the FXSB Breakout. ๐ Manual Details Coverage Areas Coverage Areas: All repairs, servicing, and troubleshooting procedures Page Count Page Count: Hundreds of pages (estimated 500-800 based on typical H-D service manuals of this era) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system Transmission: Primary drive, transmission assembly, clutch operation, gear shifting mechanisms, lubrication Chassis And Suspension: Frame, front fork, rear shock absorbers, steering assembly, wheel bearings, swingarm Brakes: Front and rear brake system components, hydraulic lines, master cylinders, calipers, brake pads, bleeding procedures Electrical: Battery, charging system, ignition system, lighting, starter motor, wiring diagrams, diagnostic codes (DTCs), instrument cluster Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator, EFI troubleshooting Bodywork And Trim: Fenders, fuel tank, seat, handlebars, controls, mirrors, cosmetic components Fuel System Components: Fuel pump, fuel filter, fuel injectors, throttle body, idle air control (IAC) motor, throttle position sensor (TPS), manifold absolute pressure (MAP) sensor. Cooling System: Primarily air-cooled, but may cover oil cooling components and inspection. Lighting And Signals: Headlight, taillight, brake light, turn signals, and auxiliary lighting systems, including bulb replacement and troubleshooting. Instrumentation: Speedometer, tachometer (if applicable), odometer, trip meter, fuel gauge, and warning lamp functionality and troubleshooting. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, brake fluid flush, spark plug replacement Troubleshooting: System-specific diagnostic procedures, identification of common problems, error code interpretation Repair: Step-by-step instructions for component disassembly, repair, and reassembly Installation: Instructions for installing accessories and replacement parts Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Carburetor Vs Efi: Covers Electronic Fuel Injection (EFI) systems, including diagnostics and tuning related to the throttle body, injectors, and sensors. Wheel And Tire Service: Wheel bearing replacement, tire mounting/dismounting, tire pressure checks, and spoke tensioning (if applicable to wheel type). Suspension Adjustment: Front fork oil level checks and adjustments, rear shock pre-load adjustment. Technical Depth Technical Depth: Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics Diagnostic Troubleshooting: Detailed procedures for diagnosing electronic faults using diagnostic trouble codes (DTCs) and multimeter testing of sensors and actuators. ๐ Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Likely searchable text within the PDF for efficient information retrieval Manual Features Photos And Diagrams: Hundreds of detailed photos and exploded diagrams to illustrate procedures and component identification. โ๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103Bโข V-twin Displacement: 103 cu in (1690 cc) Bore X Stroke: 3.875 in x 4.375 in (98.4 mm x 111.3 mm) Compression Ratio: 9.6:1 Valve Train: Pushrod-actuated, overhead valves with two valves per cylinder Performance Horsepower: Approximately 75 hp @ 5000 rpm (rear wheel, estimated) Torque: Approximately 93.8 ft-lbs @ 3500 rpm (rear wheel, estimated) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium unleaded gasoline, minimum octane rating 91 Lubrication Oil Type: Harley-Davidson SAE 20W-50 Genuine Motorcycle Oil or equivalent Ignition Ignition System: High-performance, ignition module with electronic spark advance ๐ง Transmission Standard Transmission Type: 6-speed Cruise Driveยฎ Primary Drive: Pre-lubricated, friction-reducing, clutch, 37/57, 0.648:1 ratio Final Drive: Carbon belt, 2.200:1 ratio Features Clutch: Hydraulic, 9-plate, wet clutch Transmission Oil Type: Harley-Davidson Formula + Transmission, Primary Chaincase Lubricant (or equivalent) ๐ Dimensions Exterior Length: 94.1 in (2390 mm) Seat Height: 26.2 in (665 mm) (laden, estimated) Ground Clearance: 4.7 in (119 mm) Weights Dry Weight: 671 lbs (304 kg) Gross Vehicle Weight Rating: 1160 lbs (526 kg) Fuel Capacity Fuel Tank Capacity: 5.0 gal (18.9 L) Wheelbase Wheelbase: 64.2 in (1630 mm) ๐ก๏ธ Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically rated by consumer safety organizations in the same way as cars) Active Features Active Features: Responsive braking system (ABS optional on some models/markets) Passive Features Passive Features: Robust frame construction, rider ergonomics designed for control ๐ก Technology Features Infotainment Infotainment Features:...
The FXSB Breakout was positioned as a custom cruiser with a distinctive 'drag bike' aesthetic, aimed at riders seeking a bold styling statement and powerful V-twin performance.
Competitive Analysis
Competitive Analysis:
Competed against other American V-twin cruisers from brands like Indian, as well as some Japanese cruisers offering similar displacements and styling cues.
Provides owners and independent repair shops with the authoritative, factory-correct information needed for all maintenance, repair, and diagnostic tasks, ensuring longevity and optimal performance of the FXSB Breakout.
๐ Manual Details
Coverage Areas
Coverage Areas:
All repairs, servicing, and troubleshooting procedures
Page Count
Page Count:
Hundreds of pages (estimated 500-800 based on typical H-D service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, tuning, lubrication, cooling system, fuel system (EFI), ignition system, exhaust system
Harley-Davidson SAE 20W-50 Genuine Motorcycle Oil or equivalent
Ignition
Ignition System:
High-performance, ignition module with electronic spark advance
๐ง Transmission
Standard
Transmission Type:
6-speed Cruise Driveยฎ
Primary Drive:
Pre-lubricated, friction-reducing, clutch, 37/57, 0.648:1 ratio
Final Drive:
Carbon belt, 2.200:1 ratio
Features
Clutch:
Hydraulic, 9-plate, wet clutch
Transmission Oil Type:
Harley-Davidson Formula + Transmission, Primary Chaincase Lubricant (or equivalent)
๐ Dimensions
Exterior
Length:
94.1 in (2390 mm)
Seat Height:
26.2 in (665 mm) (laden, estimated)
Ground Clearance:
4.7 in (119 mm)
Weights
Dry Weight:
671 lbs (304 kg)
Gross Vehicle Weight Rating:
1160 lbs (526 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 gal (18.9 L)
Wheelbase
Wheelbase:
64.2 in (1630 mm)
๐ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically rated by consumer safety organizations in the same way as cars)
Active Features
Active Features:
Responsive braking system (ABS optional on some models/markets)
Passive Features
Passive Features:
Robust frame construction, rider ergonomics designed for control
๐ก Technology Features
Infotainment
Infotainment Features:
Basic instrumentation including speedometer, tachometer (if applicable), fuel gauge, gear indicator, and warning lights. No integrated infotainment system or audio.
Driver Assistance
Driver Assistance:
Optional Anti-lock Braking System (ABS) available on certain configurations.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Primary Chaincase Oil Change:
Every 10,000 miles (16,000 km)
Transmission Oil Change:
Every 20,000 miles (32,000 km)
Clutch Adjustment:
Inspect every 10,000 miles (16,000 km)
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50
Engine Oil Capacity:
Approximately 4.0 US quarts (3.8 L) with filter change
Primary Chaincase Oil Capacity:
Approximately 1.2 US quarts (1.1 L)
Transmission Oil Capacity:
Approximately 1.0 US quart (0.95 L)
Known Issues
Known Issues:
Potential for exhaust pipe discoloration, minor oil leaks from engine seals over time, clutch drag if not properly adjusted, ABS sensor faults if equipped and impacted.
Part Numbers
Oil Filter Part Number:
Harley-Davidson 63796-77B (or equivalent common aftermarket)
Air Filter Part Number:
Harley-Davidson 29000004 (or equivalent common aftermarket)
๐ Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson boasts over a century of motorcycle manufacturing, synonymous with American V-twin culture, freedom, and individual expression.
Model Evolution
Model Evolution:
The FXSB Breakout was introduced for the 2013 model year as part of Harley-Davidson's 'Dark Custom' line, representing a modern interpretation of classic chopper and drag bike styles. It was built on the new Softail chassis.
Production
Production Period:
Introduced in 2013, with continuous updates to the Twin Cam engine and styling elements in subsequent years.
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