Harley Davidson Panhead EL FL 1956 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Panhead EL / FL
Year:
1956
Codes
Engine Family:
Panhead
Model Code El:
EL (74 cubic inch, overhead valve, V-twin)
Model Code Fl:
FL (80 cubic inch, overhead valve, V-twin)
👋 Introduction
Market Position
Target Audience:
Harley-Davidson enthusiasts, restorers, mechanics, owners seeking in-depth repair knowledge
Key Features
Editorial Style:
Numbered instructions, detailed sub-steps, notes, cautions, warnings, bold figure numbers
Visual Aids:
Detailed illustrations, drawings, photos, enlarged inset views
Navigation:
Numbered table of contents for fast information retrieval
Diagnostic Tools:
Combined troubleshooting and electrical service procedures with wiring diagrams
📋 Manual Details
Coverage Areas
Coverage:
Full service, repair, maintenance, rebuilding, refurbishment, restoration
Page Count
Estimated Pages:
Extensive (implied by 'very detailed', 'everything you will ever need', 'covered in great detail')
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, rebuild, tuning, diagnostics, internal components (pistons, cylinders, heads, valvetrain), lubrication system
Transmission:
4-speed constant mesh transmission (Servicing, repair, rebuild)
Fuel System:
Carburetion (e.g., Linkert), fuel lines, fuel tank, fuel pump (if applicable)
Ignition System:
Magneto ignition system, spark plugs, wiring
Electrical System:
Wiring diagrams, lighting, charging system (generator/regulator), battery, controls
Chassis:
Frame, suspension (front fork, rear suspension), steering, wheels, brakes (drum brakes)
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, exhaust system
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, tune-ups, adjustments
Repair:
Component repair, part replacement, assembly and disassembly procedures
Troubleshooting:
Diagnostic procedures for common and uncommon issues, troubleshooting charts
Rebuilding:
Complete engine and transmission rebuild procedures
Technical Depth
Depth:
Comprehensive, detailed for professional technicians and skilled DIY mechanics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable (all pages)
Binding Type
Binding:
Digital (downloadable, can be burned to CD-ROM)
Paper Type
Physical Format:
Not applicable (digital product)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, overhead valve, V-twin
Engine Displacement El:
74 cubic inches (1208 cc)
Engine Displacement Fl:
80 cubic inches (1310 cc)
Bore X Stroke El:
3.4375 in. x 4.25 in. (87.3 mm x 108.0 mm)
Bore X Stroke Fl:
3.5 in. x 4.25 in. (88.9 mm x 108.0 mm)
Compression Ratio Typical:
Approximately 7.0:1 (varies with build)
Fuel System
Carburetor Type Common:
Linkert M-series (e.g., M74, M88)
Ignition System
Ignition Type:
Battery and Coil or Magneto Ignition (depending on specific build and options)
Lubrication
Oil System:
Total Loss Oil System (oil is consumed)
Engine Codes
Cylinder Head Designation:
'Panhead' due to the shape of the rocker box covers.
🔧 Transmission
Standard
Type:
4-speed, constant mesh, foot-shift, hand-clutch operation
Features
Clutch Type:
Dry clutch, multi-plate
Fluid Requirements
Transmission Fluid Type Recommended:
Historically, 50W or 60W gear oil was used. Modern equivalents may include specific V-twin transmission fluids.
📐 Dimensions
Weights
Dry Weight Approx El:
Approximately 485 lbs (220 kg)
Dry Weight Approx Fl:
Approximately 495 lbs (224 kg)
Wheelbase
Wheelbase Typical:
Approximately 59.5 inches (1511 mm)
💡 Technology Features
Infotainment
Features:
None (vintage motorcycle with focus on mechanicals)
Driver Assistance
Features:
None (vintage motorcycle)
Connectivity
Features:
None (vintage motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Historically, frequent oil changes were recommended due to the total-loss system. Typically every 1,000-2,000 miles, or as per manual recommendations.
Tune Up Interval:
Regular adjustments to ignition timing, carburetor, and valve lash were critical and could be needed every few thousand miles.
Fluid Specifications
Engine Oil Capacity:
Approximately 3 quarts (2.8 liters)
Engine Oil Type Recommended:
Historically, 50W or 60W motorcycle-specific mineral oil. Modern equivalents suitable for flat tappet engines with splash lubrication are often used.
Known Issues
Oil Leaks:
Common due to age and design; specific gaskets and seals require careful attention.
Carburetor Tuning:
Linkert carburetors can be finicky and require precise adjustment for optimal performance and starting.
Valvetrain Noise:
Panheads are known for inherent valvetrain noise; proper adjustment is key.
Generator Output:
Older generators can be prone to output issues; checking voltage regulator and field coil resistance is important.
📚 Vehicle History
Brand Heritage
Brand Era:
Iconic era for Harley-Davidson, transitioning from earlier Knucklehead models.
Model Evolution
Panhead Introduction:
The Panhead engine was introduced in 1948, replacing the Knucklehead.
1956 Updates:
Likely included minor refinements in styling, electrical components, and engine tuning compared to earlier Panheads.
Production
Production Period:
Panhead engines were produced from 1948 through 1965.