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Harley Davidson Shovelhead FLH 1982 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLH Year: 1982 Engine Type: Shovelhead V-Twin Generation Generation Designation: Shovelhead Era Codes Platform Code: FLH (Electra Glide) 👋 Introduction Market Position Target Audience: Enthusiasts, owners, and professional mechanics maintaining vintage Harley-Davidson motorcycles Competitive Analysis Value Proposition: Cost-effective alternative to dealership service, providing comprehensive factory information Key Features Key Feature 1: Official Factory Service Manual Content Key Feature 2: Detailed Step-by-Step Procedures with Illustrations Key Feature 3: Comprehensive Troubleshooting and Electrical Diagnostics Key Feature 4: Instant PDF Download, Eliminating Shipping Wait Times 📋 Manual Details Coverage Areas Covered Styles: All FLH styles for 1982 Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly and repair of Shovelhead engine Clutch: Service, adjustment, and repair of the clutch assembly Primary Drive: Inspection and service of the primary drive system Transmission: Detailed procedures for transmission maintenance and repair Kickstarter: Troubleshooting and repair of the kickstart mechanism Fuel System: Carburetor tuning, maintenance, and repair Exhaust Systems: Installation and maintenance of exhaust components Electrical System: Comprehensive diagnosis, repair, and wiring diagrams Front Suspension: Service and repair of the fork and related components Steering: Maintenance and adjustment of the steering system Rear Suspension: Service and repair of rear shock absorbers and swingarm Brakes: Brake system maintenance, adjustment, and repair General Information: Overview, vehicle identification, and safety precautions Troubleshooting: Diagnostic procedures for common and uncommon issues Periodic Lubrication: Lubrication points and recommended intervals Maintenance: Routine maintenance procedures Tune Up: Engine tuning and carburetor adjustment procedures Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly Diagnostic Procedures: Detailed troubleshooting guides for electrical and mechanical issues Adjustment Procedures: Carburetor, clutch, brake, and suspension adjustments Wiring Diagrams: Comprehensive and detailed electrical wiring schematics Technical Depth Depth: From basic maintenance to complete engine rebuilds and advanced diagnostics User Level: Suitable for do-it-yourselfers and experienced mechanics 📊 Manual Specifications File Format Format: PDF Compatibility: All PC based Windows operating systems and Mac Print Quality Printability: Printable without any restriction Content Layout: Hundreds of photos and illustrations, detailed drawings Instruction Style: Numbered instructions, detailed substeps, notes, cautions, and warnings Illustration Enhancement: Enlarged inset views for detailed parts examination Binding Type Binding: Digital Download (Printable) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Shovelhead Engine Configuration: 45-degree V-twin, air-cooled Displacement Variants: Typically 74 cubic inches (1200cc) and 80 cubic inches (1340cc) for FLH models Performance Horsepower Estimate: Approximately 55-60 HP (varies by specific configuration) Torque Estimate: Approximately 65-70 lb-ft (varies by specific configuration) Fuel System Carburetor Type: Typically Keihin Butterfly or Linkert carburetors Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: 4-speed manual Optional Optional Transmission: N/A (standard for FLH) Features Clutch Type: Wet multi-plate Transmission Fluid: Specific Harley-Davidson or compatible gear oil recommended (manual will specify) 📐 Dimensions Exterior Wheelbase Estimate: Approx. 63.5 inches (1613 mm) Weights Dry Weight Estimate: Approx. 700-750 lbs (317-340 kg) 🛡️ Safety Features Ratings Safety Focus: Emphasis on proper brake maintenance, tire condition, and electrical system integrity Active Features Active Safety: Effective braking systems (dual front discs on some models), stable chassis Passive Features Passive Safety: Robust frame construction, rider awareness is paramount 💡 Technology Features Infotainment Infotainment Systems: Basic analog gauges (speedometer, tachometer, oil pressure, voltmeter), radio often aftermarket Driver Assistance Driver Assistance Features: N/A for this era Connectivity Connectivity Options: N/A for this era 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals (typically 2,000-3,000 miles or 6 months) Spark Plug Replacement: Refer to manual for specific intervals Major Service: Refer to manual for detailed schedule (e.g., every 5,000-10,000 miles) Fluid Specifications Engine Oil: Manual will specify viscosity grade (e.g., 20W-50) and type (e.g., V-twin specific) Primary Chain Case Oil: Manual will specify type and capacity Transmission Fluid: Manual will specify type and capacity Fork Oil: Manual will specify viscosity and type Known Issues Common Issue 1: Shovelhead oil leaks (common due to design and age) Common Issue 2: Carburetor tuning challenges, especially with fluctuating fuel quality Common Issue 3: Electrical system reliability, particularly older wiring and components Common Issue 4: Wear on transmission and primary drive components 📚 Vehicle History Brand Heritage Brand Legacy: Harley-Davidson, iconic American motorcycle manufacturer with a long history of V-twin engines Model Evolution Shovelhead Introduction: The Shovelhead engine replaced the Panhead in 1966, evolving through various models including the FLH Flh Electraglide: The FLH designation signifies the Electra Glide, Harley-Davidson's premier touring model Production 1982 Context: The 1982 model year was towards the end of the Shovelhead era, preceding the introduction of the Evolution engine 🏆 Awards & Recognition Recognitions Cultural Impact: The Shovelhead FLH is an iconic motorcycle, representing...
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Type: Motorcycle
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Sku: 62802
Collecties: ALL

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Harley Davidson Shovelhead FLH 1982 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLH
Year:
1982
Engine Type:
Shovelhead V-Twin
Generation
Generation Designation:
Shovelhead Era
Codes
Platform Code:
FLH (Electra Glide)
👋 Introduction
Market Position
Target Audience:
Enthusiasts, owners, and professional mechanics maintaining vintage Harley-Davidson motorcycles
Competitive Analysis
Value Proposition:
Cost-effective alternative to dealership service, providing comprehensive factory information
Key Features
Key Feature 1:
Official Factory Service Manual Content
Key Feature 2:
Detailed Step-by-Step Procedures with Illustrations
Key Feature 3:
Comprehensive Troubleshooting and Electrical Diagnostics
Key Feature 4:
Instant PDF Download, Eliminating Shipping Wait Times
📋 Manual Details
Coverage Areas
Covered Styles:
All FLH styles for 1982
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly and repair of Shovelhead engine
Clutch:
Service, adjustment, and repair of the clutch assembly
Primary Drive:
Inspection and service of the primary drive system
Transmission:
Detailed procedures for transmission maintenance and repair
Kickstarter:
Troubleshooting and repair of the kickstart mechanism
Fuel System:
Carburetor tuning, maintenance, and repair
Exhaust Systems:
Installation and maintenance of exhaust components
Electrical System:
Comprehensive diagnosis, repair, and wiring diagrams
Front Suspension:
Service and repair of the fork and related components
Steering:
Maintenance and adjustment of the steering system
Rear Suspension:
Service and repair of rear shock absorbers and swingarm
Brakes:
Brake system maintenance, adjustment, and repair
General Information:
Overview, vehicle identification, and safety precautions
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Periodic Lubrication:
Lubrication points and recommended intervals
Maintenance:
Routine maintenance procedures
Tune Up:
Engine tuning and carburetor adjustment procedures
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly
Diagnostic Procedures:
Detailed troubleshooting guides for electrical and mechanical issues
Adjustment Procedures:
Carburetor, clutch, brake, and suspension adjustments
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics
Technical Depth
Depth:
From basic maintenance to complete engine rebuilds and advanced diagnostics
User Level:
Suitable for do-it-yourselfers and experienced mechanics
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC based Windows operating systems and Mac
Print Quality
Printability:
Printable without any restriction
Content Layout:
Hundreds of photos and illustrations, detailed drawings
Instruction Style:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Illustration Enhancement:
Enlarged inset views for detailed parts examination
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Engine Configuration:
45-degree V-twin, air-cooled
Displacement Variants:
Typically 74 cubic inches (1200cc) and 80 cubic inches (1340cc) for FLH models
Performance
Horsepower Estimate:
Approximately 55-60 HP (varies by specific configuration)
Torque Estimate:
Approximately 65-70 lb-ft (varies by specific configuration)
Fuel System
Carburetor Type:
Typically Keihin Butterfly or Linkert carburetors
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed manual
Optional
Optional Transmission:
N/A (standard for FLH)
Features
Clutch Type:
Wet multi-plate
Transmission Fluid:
Specific Harley-Davidson or compatible gear oil recommended (manual will specify)
📐 Dimensions
Exterior
Wheelbase Estimate:
Approx. 63.5 inches (1613 mm)
Weights
Dry Weight Estimate:
Approx. 700-750 lbs (317-340 kg)
🛡️ Safety Features
Ratings
Safety Focus:
Emphasis on proper brake maintenance, tire condition, and electrical system integrity
Active Features
Active Safety:
Effective braking systems (dual front discs on some models), stable chassis
Passive Features
Passive Safety:
Robust frame construction, rider awareness is paramount
💡 Technology Features
Infotainment
Infotainment Systems:
Basic analog gauges (speedometer, tachometer, oil pressure, voltmeter), radio often aftermarket
Driver Assistance
Driver Assistance Features:
N/A for this era
Connectivity
Connectivity Options:
N/A for this era
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically 2,000-3,000 miles or 6 months)
Spark Plug Replacement:
Refer to manual for specific intervals
Major Service:
Refer to manual for detailed schedule (e.g., every 5,000-10,000 miles)
Fluid Specifications
Engine Oil:
Manual will specify viscosity grade (e.g., 20W-50) and type (e.g., V-twin specific)
Primary Chain Case Oil:
Manual will specify type and capacity
Transmission Fluid:
Manual will specify type and capacity
Fork Oil:
Manual will specify viscosity and type
Known Issues
Common Issue 1:
Shovelhead oil leaks (common due to design and age)
Common Issue 2:
Carburetor tuning challenges, especially with fluctuating fuel quality
Common Issue 3:
Electrical system reliability, particularly older wiring and components
Common Issue 4:
Wear on transmission and primary drive components
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, iconic American motorcycle manufacturer with a long history of V-twin engines
Model Evolution
Shovelhead Introduction:
The Shovelhead engine replaced the Panhead in 1966, evolving through various models including the FLH
Flh Electraglide:
The FLH designation signifies the Electra Glide, Harley-Davidson's premier touring model
Production
1982 Context:
The 1982 model year was towards the end of the Shovelhead era, preceding the introduction of the Evolution engine
🏆 Awards & Recognition
Recognitions
Cultural Impact:
The Shovelhead FLH is an iconic motorcycle, representing a significant era in Harley-Davidson's history and a sought-after classic
Ratings
Reliability Reputation:
Requires diligent maintenance; known for character and presence rather than absolute modern reliability without proper upkeep.
Certifications
Manual Certification:
Official Factory Quality
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