Harley Davidson Softail 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2004 Generation Generation Designation: Softail (2000-2006) Codes Chassis Codes Covered: FLSTC, FLSTCI, FLSTF, FLSTFI, FXST, FXSTB, FXSTD, FXSTDI, FXSTDSE2, FXSTI, FXSTS, FXSTSI 👋 Introduction Market Position Target Audience: Harley-Davidson Softail owners and independent repair shops seeking comprehensive factory-level service information. Segment Positioning: The Harley-Davidson Softail models for 2004 occupy the cruiser motorcycle segment, known for their relaxed riding position, distinctive styling, and emphasis on V-twin engine character. Competitive Analysis Value Proposition: Provides an inexpensive way to keep the vehicle working properly by offering detailed, professional-quality repair and service information, eliminating the need for costly dealership services. Diy Vs Dealership: Empowers owners to perform maintenance and repairs themselves, significantly reducing ownership costs compared to dealership labor rates. Key Features Manual Benefits: Hundreds of pages with detailed step-by-step instructions, photos, and illustrations; covers all Softail styles for 2004; includes troubleshooting and electrical diagrams; printable; digital download for immediate access. Printability Flexibility: Users can choose to print the entire manual or selectively print individual pages or sections relevant to a specific repair task. 📋 Manual Details Coverage Areas Models Covered: FLSTC Heritage Softail Classic ST, FLSTCI Heritage Softail Classic ST (EFI), FLSTF Fat Boy ST, FLSTFI Fat Boy ST (EFI), FXST Softail Standard, FXSTB Night Train ST, FXSTD Softail Deuce, FXSTDI Softail Deuce (EFI), FXSTDSE2 Screamin Eagle Deuce (includes supplement manual), FXSTI Softail Standard (EFI), FXSTS Softail Springer, FXSTSI Softail Springer (EFI) Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but implies comprehensive coverage) Manual Type Manual Type: Complete Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Covered Systems: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive System, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram Electrical System Depth: Comprehensive coverage of the electrical system, including detailed wiring diagrams, troubleshooting guides for lighting, ignition, starting, and charging systems. Fuel System Coverage: Detailed coverage of fuel tanks, fuel lines, fuel pumps (for EFI models), carburetors (for carbureted models), and fuel filters. Includes maintenance and diagnostic procedures. Suspension And Steering Coverage: Detailed procedures for front fork maintenance, rear shock absorber service, and steering head bearing adjustment and replacement. Engine Lubrication System Details: Covers oil pump, oil filter, oil tank, and oil passages, ensuring proper lubrication for engine longevity. Procedures Included Included Procedures: Step-by-step repair instructions based on complete disassembly, troubleshooting and electrical service procedures, detailed maintenance procedures, diagnosis and repair of electrical system issues Engine Rebuild Procedures: Covers complete disassembly and reassembly of the engine, including cylinder head removal, piston installation, crankshaft and connecting rod procedures, and valve train adjustments. Wheel And Tire Procedures: Includes wheel bearing inspection and replacement, tire mounting and balancing, and spoke adjustment (where applicable). Bodywork And Trim Procedures: While not explicitly listed as 'bodywork,' the manual will cover component removal and installation that would include fenders, fuel tanks, and other cosmetic elements. Chassis Component Maintenance: Includes service procedures for the frame, steering head bearings, and swingarm, ensuring chassis integrity and proper handling. Technical Depth Technical Depth: Detailed, in-depth coverage suitable for do-it-yourselfers and experienced mechanics, including hundreds of photos and illustrations for guided service and repair. Diagnostic Capabilities: Detailed diagnostic procedures for identifying and resolving mechanical and electrical faults, enabling accurate problem diagnosis before commencing repairs. Illustrations And Photos: Hundreds of detailed illustrations, drawings, and photographs are included to visually guide the user through each service and repair procedure. Notes Cautions Warnings: Critical safety and procedural information is highlighted throughout each chapter via notes, cautions, and warnings to prevent errors and ensure user safety. 📊 Manual Specifications File Format File Format Details: PDF format compatible with all PC-based Windows operating systems and Mac. Allows for printing of entire manual or specific pages without restriction. Software Requirements: Adobe Acrobat Reader or equivalent PDF viewer required for accessing the manual. Searchability: PDF format with searchable text functionality for efficient information retrieval. Print Quality Printability: Printable without any restriction. High-quality output. Digital Delivery Benefit: Instant download eliminates shipping costs and wait times, allowing immediate access to repair information. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88 / 88B (V-twin, air-cooled) Engine Design: Air-cooled, 45-degree V-twin, pushrod-actuated overhead valves. Performance Engine Displacement Common: 1449 cc (88 cubic inches) - Note: Specific displacement may vary slightly by model variant, but 1449cc is the standard for this era Softail. Torque Output Typical: Approximately 86 ft-lbs @ 3,200 RPM (for Twin Cam 88, varies slightly by model and tuning). Fuel System Fuel Delivery Options: Carbureted (CV Carburetor) or Electronic Fuel Injection (EFI) depending on the specific model variant (e.g., FLSTCI, FLSTFI, FXSTDI, FXSTSI). Carburetor Details...
Harley-Davidson Softail owners and independent repair shops seeking comprehensive factory-level service information.
Segment Positioning:
The Harley-Davidson Softail models for 2004 occupy the cruiser motorcycle segment, known for their relaxed riding position, distinctive styling, and emphasis on V-twin engine character.
Competitive Analysis
Value Proposition:
Provides an inexpensive way to keep the vehicle working properly by offering detailed, professional-quality repair and service information, eliminating the need for costly dealership services.
Diy Vs Dealership:
Empowers owners to perform maintenance and repairs themselves, significantly reducing ownership costs compared to dealership labor rates.
Key Features
Manual Benefits:
Hundreds of pages with detailed step-by-step instructions, photos, and illustrations; covers all Softail styles for 2004; includes troubleshooting and electrical diagrams; printable; digital download for immediate access.
Printability Flexibility:
Users can choose to print the entire manual or selectively print individual pages or sections relevant to a specific repair task.
📋 Manual Details
Coverage Areas
Models Covered:
FLSTC Heritage Softail Classic ST, FLSTCI Heritage Softail Classic ST (EFI), FLSTF Fat Boy ST, FLSTFI Fat Boy ST (EFI), FXST Softail Standard, FXSTB Night Train ST, FXSTD Softail Deuce, FXSTDI Softail Deuce (EFI), FXSTDSE2 Screamin Eagle Deuce (includes supplement manual), FXSTI Softail Standard (EFI), FXSTS Softail Springer, FXSTSI Softail Springer (EFI)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but implies comprehensive coverage)
Manual Type
Manual Type:
Complete Official Full Factory Service Repair Manual
Comprehensive coverage of the electrical system, including detailed wiring diagrams, troubleshooting guides for lighting, ignition, starting, and charging systems.
Fuel System Coverage:
Detailed coverage of fuel tanks, fuel lines, fuel pumps (for EFI models), carburetors (for carbureted models), and fuel filters. Includes maintenance and diagnostic procedures.
Suspension And Steering Coverage:
Detailed procedures for front fork maintenance, rear shock absorber service, and steering head bearing adjustment and replacement.
Engine Lubrication System Details:
Covers oil pump, oil filter, oil tank, and oil passages, ensuring proper lubrication for engine longevity.
Procedures Included
Included Procedures:
Step-by-step repair instructions based on complete disassembly, troubleshooting and electrical service procedures, detailed maintenance procedures, diagnosis and repair of electrical system issues
Engine Rebuild Procedures:
Covers complete disassembly and reassembly of the engine, including cylinder head removal, piston installation, crankshaft and connecting rod procedures, and valve train adjustments.
Wheel And Tire Procedures:
Includes wheel bearing inspection and replacement, tire mounting and balancing, and spoke adjustment (where applicable).
Bodywork And Trim Procedures:
While not explicitly listed as 'bodywork,' the manual will cover component removal and installation that would include fenders, fuel tanks, and other cosmetic elements.
Chassis Component Maintenance:
Includes service procedures for the frame, steering head bearings, and swingarm, ensuring chassis integrity and proper handling.
Technical Depth
Technical Depth:
Detailed, in-depth coverage suitable for do-it-yourselfers and experienced mechanics, including hundreds of photos and illustrations for guided service and repair.
Diagnostic Capabilities:
Detailed diagnostic procedures for identifying and resolving mechanical and electrical faults, enabling accurate problem diagnosis before commencing repairs.
Illustrations And Photos:
Hundreds of detailed illustrations, drawings, and photographs are included to visually guide the user through each service and repair procedure.
Notes Cautions Warnings:
Critical safety and procedural information is highlighted throughout each chapter via notes, cautions, and warnings to prevent errors and ensure user safety.
📊 Manual Specifications
File Format
File Format Details:
PDF format compatible with all PC-based Windows operating systems and Mac. Allows for printing of entire manual or specific pages without restriction.
Software Requirements:
Adobe Acrobat Reader or equivalent PDF viewer required for accessing the manual.
Searchability:
PDF format with searchable text functionality for efficient information retrieval.
Print Quality
Printability:
Printable without any restriction. High-quality output.
Digital Delivery Benefit:
Instant download eliminates shipping costs and wait times, allowing immediate access to repair information.
1449 cc (88 cubic inches) - Note: Specific displacement may vary slightly by model variant, but 1449cc is the standard for this era Softail.
Torque Output Typical:
Approximately 86 ft-lbs @ 3,200 RPM (for Twin Cam 88, varies slightly by model and tuning).
Fuel System
Fuel Delivery Options:
Carbureted (CV Carburetor) or Electronic Fuel Injection (EFI) depending on the specific model variant (e.g., FLSTCI, FLSTFI, FXSTDI, FXSTSI).
Carburetor Details Common:
For carbureted models, the manual will detail the Keihin CV (Constant Velocity) carburetor, including adjustment, cleaning, and overhaul procedures.
🔧 Transmission
Standard
Transmission Type:
5-speed manual (Trapezoidal Case Transmission)
Optional
Optional Transmission:
N/A (Standard on all models covered)
Features
Transmission Features:
Includes detailed procedures for removal, installation, clutch operation, and lubrication system specific to the transmission.
Clutch Type:
Hydraulic clutch actuation on most models, with detailed procedures for adjustment and replacement of clutch components.
Final Drive Type:
Belt drive system, with procedures for belt tension adjustment and inspection.
📐 Dimensions
Exterior
Wheelbase Typical:
Approximately 64.5-66.5 inches (varies by model, e.g., FLSTC ~66.5", FXST ~64.5")
Length Typical:
Approximately 90-95 inches (varies by model)
Seat Height Typical:
Approximately 26-28 inches (varies by model)
Weights
Dry Weight Typical:
Approximately 640-700 lbs (varies by model, e.g., FLSTC ~670 lbs, FXST ~640 lbs)
Gross Vehicle Weight Rating Gvwr:
Not typically specified in this format for motorcycles, but the manual will cover payload capacity considerations.
🛡️ Safety Features
Ratings
Safety Ratings Comment:
Motorcycle safety ratings are not directly comparable to automotive ratings. Manual covers safety-related systems like brakes and lights.
Active Features
Active Safety Systems:
Brake system overhaul and maintenance, steering system maintenance.
Brake System Details:
Front and rear disc brakes, with detailed procedures for brake pad replacement, caliper service, brake line maintenance, and bleeding the brake system.
Passive Features
Passive Safety Features:
Frame integrity, chassis stability, wheel and tire condition.
Frame Construction Details:
Information regarding frame type (e.g., tubular steel) and related maintenance or inspection points.
💡 Technology Features
Infotainment
Infotainment Systems:
Generally basic for 2004 models, typically featuring analog gauges. Manual covers the electrical system and diagnostics for these components.
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems like ABS or traction control were standard or widely available on these models).
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration on these models).
🔧 Maintenance
Service Intervals
Typical Service Intervals:
The manual will detail specific intervals for oil changes, filter replacements, spark plug checks, brake fluid checks, and other scheduled maintenance items, typically around 2,500-5,000 mile intervals for major services.
Engine Oil Change Interval Common:
Typically every 5,000 miles or annually, whichever comes first, as detailed in the manual.
Transmission Fluid Change Interval:
The manual will specify intervals for transmission lubricant changes, typically coinciding with primary chaincase service.
Fluid Specifications
Engine Oil Type Common:
The manual will specify Harley-Davidson approved engine oil viscosities (e.g., 20W-50) and API service classifications. It will also cover transmission and primary chaincase lubricant specifications.
Primary Chaincase Fluid:
Specifications for primary chaincase lubricant (e.g., Harley-Davidson Primary Chain Lubricant or equivalent) will be provided.
Brake Fluid Type:
DOT 4 brake fluid specification will be detailed for hydraulic brake systems.
Known Issues
Common Wear Items:
The manual will provide diagnostic and repair procedures for common wear items such as brake pads, tires, clutch plates, and battery, along with potential electrical gremlins or fuel system adjustments.
Electrical Diagnostics:
The manual is particularly strong in electrical system troubleshooting, covering common issues like battery drain, charging system faults, and lighting system malfunctions.
📚 Vehicle History
Brand Heritage
Brand Heritage Summary:
Harley-Davidson, a storied American motorcycle manufacturer, is renowned for its V-twin engines and cruiser-style motorcycles, with the Softail line representing a significant part of its modern heritage.
Brand Iconography:
Harley-Davidson's legacy is built on freedom, rebellion, and the unmistakable sound and feel of its V-twin engines, which are central to the Softail's appeal.
Model Evolution
Softail Line Evolution:
The Softail platform, introduced in the early 1980s, is characterized by its hidden rear suspension, designed to mimic the look of a hardtail frame while providing rider comfort. The 2004 models are part of the evolution incorporating the Twin Cam engine and advancements in fuel systems and electronics.
Twin Cam Engine Introduction:
The 2004 Softails are equipped with the Twin Cam 88 engine, which replaced the Evolution engine, offering improved torque and reliability.
Production
Production Years Covered:
2004 model year production.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson motorcycles, particularly the Softail line, are consistently recognized for their iconic styling, V-twin performance, and rider community, though specific awards for the 2004 model year are not typically highlighted in service manuals.
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