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2006 Harley Davidson TOURING FLHRI Road KING Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring FLHRI Road King Year: 2006 Model Code: FLHRI Codes Engine Family: Twin Cam 96 👋 Introduction Market Position Market Position: The 2006 Harley-Davidson FLHRI Road King represented a cornerstone of the brand's popular Touring line, offering classic styling with modern performance and comfort for long-distance cruising. Competitive Analysis Competitive Analysis: Competed with other large-displacement cruiser and touring motorcycles from brands like Indian, Honda Gold Wing, and Victory Motorcycles, differentiating itself with its iconic V-twin engine and American heritage. Key Features Key Features: Detachable windscreen, comfortable rider and passenger seating, ample luggage capacity (saddlebags), classic chrome accents, electronic fuel injection, cruise control (on many models). Manual Value Proposition Manual Value Proposition: This service manual is an indispensable tool for owners and independent mechanics, providing the same detailed information used by authorized Harley-Davidson service centers to ensure proper maintenance, diagnosis, and repair of the 2006 FLHRI Road King. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Troubleshooting, Repair Component Coverage: Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Braking System, Suspension, Bodywork Page Count Estimated Page Count: Approx. 600-800 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Twin Cam 96 Engine (1584cc), lubrication, cooling, ignition, fuel injection (EFI), exhaust, diagnostics Transmission: Cruise Drive 6-Speed Transmission, clutch, shifting mechanism, lubrication, overhaul Drivetrain: Primary drive, belt drive, final drive system, clutch assembly, compensating sprocket, primary chain tensioner Chassis: Frame, swingarm, front fork (Gaucho/Heritage style), rear shocks, wheel bearing maintenance, steering head bearing service Electrical System: Battery, charging system (alternator, regulator), starting system (starter, solenoid), lighting, ignition system components, fuel injection control module (ECM), diagnostic codes (DTCs), wiring diagrams Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, electronic fuel injection (EFI) system troubleshooting Braking System: Front and rear disc brakes, brake calipers, master cylinders, brake lines, hydraulic fluid specifications, bleeding procedures Suspension: Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement Bodywork: Fenders, fuel tank, fairings (if applicable), seat, saddlebags, detachable windshield, accessory mounting Procedures Included Maintenance: Oil changes (engine, transmission, primary), filter replacement, spark plug replacement, belt inspection and tensioning, brake pad replacement, fluid flushes Troubleshooting: System diagnostics, common problem identification, error code interpretation, electrical testing procedures Repair: Component disassembly and reassembly, engine rebuild procedures, transmission overhaul, electrical component replacement, suspension repair Special Tools: Identification and usage of specialized Harley-Davidson tools required for specific procedures Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Zoom Capability Zoom Capability: Yes, allows for zooming in on detailed diagrams and text. Searchability Searchability: Typically searchable PDF, allowing for quick keyword-based information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-twin Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Valve Train: Pushrod-actuated, overhead valves, two valves per cylinder Fuel System: Electronic Sequential Port Fuel Injection (ESPFI) Ignition System: High-performance, electronic spark advance Performance Horsepower: Approx. 70-75 HP (estimated, varies with exhaust/tuning) Torque: Approx. 90-95 ft-lbs @ 3,500 RPM (estimated) Fuel System Fuel Type: Unleaded gasoline, minimum 91 octane (R+M)/2 Lubrication System Oil Capacity: Approx. 4 quarts (3.8 L) with filter change Oil Type: Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent SAE 20W-50 🔧 Transmission Standard Transmission Type: Cruise Drive, 6-speed constant mesh Primary Drive Ratio: 37/26 = 1.423 Final Drive Ratio: 32/46 = 1.438 (belt drive) Features Clutch Type: Hydraulic, multi-plate wet clutch Transmission Fluid Type: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 50 Transmission Fluid Capacity: Approx. 24 fl. oz. (0.71 L) 📐 Dimensions Exterior Length: Approx. 93.7 in. (2380 mm) Width: Approx. 38.0 in. (965 mm) Height: Approx. 59.0 in. (1499 mm) (to top of windshield) Weights Dry Weight: Approx. 720 lbs (327 kg) Gross Vehicle Weight Rating Gvwr: Approx. 1200 lbs (544 kg) Cargo Saddlebag Capacity: Approx. 2.2 cu ft (62 L) total 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically assigned NHTSA safety ratings like cars) Active Features Active Features: Disc brakes front and rear, synchronized braking capabilities Passive Features Passive Features: Heavy-duty frame, integrated lighting 💡 Technology Features Infotainment Infotainment System: Basic audio system (AM/FM/Cassette or CD player depending on original configuration), often with fairing-mounted speakers. Driver Assistance Driver Assistance: Cruise control (common option on FLHRI models), integrated lighting. Connectivity Connectivity: Limited by modern standards; typically no Bluetooth or smartphone integration without aftermarket accessories. 🔧 Maintenance Service...
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2006 Harley Davidson TOURING FLHRI Road KING Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring FLHRI Road King
Year:
2006
Model Code:
FLHRI
Codes
Engine Family:
Twin Cam 96
👋 Introduction
Market Position
Market Position:
The 2006 Harley-Davidson FLHRI Road King represented a cornerstone of the brand's popular Touring line, offering classic styling with modern performance and comfort for long-distance cruising.
Competitive Analysis
Competitive Analysis:
Competed with other large-displacement cruiser and touring motorcycles from brands like Indian, Honda Gold Wing, and Victory Motorcycles, differentiating itself with its iconic V-twin engine and American heritage.
Key Features
Key Features:
Detachable windscreen, comfortable rider and passenger seating, ample luggage capacity (saddlebags), classic chrome accents, electronic fuel injection, cruise control (on many models).
Manual Value Proposition
Manual Value Proposition:
This service manual is an indispensable tool for owners and independent mechanics, providing the same detailed information used by authorized Harley-Davidson service centers to ensure proper maintenance, diagnosis, and repair of the 2006 FLHRI Road King.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Troubleshooting, Repair
Component Coverage:
Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Braking System, Suspension, Bodywork
Page Count
Estimated Page Count:
Approx. 600-800 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 96 Engine (1584cc), lubrication, cooling, ignition, fuel injection (EFI), exhaust, diagnostics
Transmission:
Cruise Drive 6-Speed Transmission, clutch, shifting mechanism, lubrication, overhaul
Drivetrain:
Primary drive, belt drive, final drive system, clutch assembly, compensating sprocket, primary chain tensioner
Chassis:
Frame, swingarm, front fork (Gaucho/Heritage style), rear shocks, wheel bearing maintenance, steering head bearing service
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter, solenoid), lighting, ignition system components, fuel injection control module (ECM), diagnostic codes (DTCs), wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, electronic fuel injection (EFI) system troubleshooting
Braking System:
Front and rear disc brakes, brake calipers, master cylinders, brake lines, hydraulic fluid specifications, bleeding procedures
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement
Bodywork:
Fenders, fuel tank, fairings (if applicable), seat, saddlebags, detachable windshield, accessory mounting
Procedures Included
Maintenance:
Oil changes (engine, transmission, primary), filter replacement, spark plug replacement, belt inspection and tensioning, brake pad replacement, fluid flushes
Troubleshooting:
System diagnostics, common problem identification, error code interpretation, electrical testing procedures
Repair:
Component disassembly and reassembly, engine rebuild procedures, transmission overhaul, electrical component replacement, suspension repair
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Capability
Zoom Capability:
Yes, allows for zooming in on detailed diagrams and text.
Searchability
Searchability:
Typically searchable PDF, allowing for quick keyword-based information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Valve Train:
Pushrod-actuated, overhead valves, two valves per cylinder
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Ignition System:
High-performance, electronic spark advance
Performance
Horsepower:
Approx. 70-75 HP (estimated, varies with exhaust/tuning)
Torque:
Approx. 90-95 ft-lbs @ 3,500 RPM (estimated)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Lubrication System
Oil Capacity:
Approx. 4 quarts (3.8 L) with filter change
Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent SAE 20W-50
🔧 Transmission
Standard
Transmission Type:
Cruise Drive, 6-speed constant mesh
Primary Drive Ratio:
37/26 = 1.423
Final Drive Ratio:
32/46 = 1.438 (belt drive)
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 50
Transmission Fluid Capacity:
Approx. 24 fl. oz. (0.71 L)
📐 Dimensions
Exterior
Length:
Approx. 93.7 in. (2380 mm)
Width:
Approx. 38.0 in. (965 mm)
Height:
Approx. 59.0 in. (1499 mm) (to top of windshield)
Weights
Dry Weight:
Approx. 720 lbs (327 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1200 lbs (544 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62 L) total
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically assigned NHTSA safety ratings like cars)
Active Features
Active Features:
Disc brakes front and rear, synchronized braking capabilities
Passive Features
Passive Features:
Heavy-duty frame, integrated lighting
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system (AM/FM/Cassette or CD player depending on original configuration), often with fairing-mounted speakers.
Driver Assistance
Driver Assistance:
Cruise control (common option on FLHRI models), integrated lighting.
Connectivity
Connectivity:
Limited by modern standards; typically no Bluetooth or smartphone integration without aftermarket accessories.
🔧 Maintenance
Service Intervals
Initial Service:
1000 miles (1600 km) - oil change, primary fluid check, belt tension, bolt torque checks.
Subsequent Service:
Every 5000 miles (8000 km) or annually for oil change, primary fluid, brake inspection, and general checks.
Transmission Fluid Interval:
Inspect every 5000 miles, change as per manual recommendation (often tied to major service intervals or specific mileage).
Fluid Specifications
Engine Oil:
SAE 20W-50 Synthetic (Harley-Davidson SYN3 recommended)
Primary Chaincase Fluid:
SAE 50 Motorcycle Oil (Harley-Davidson Formula+ recommended)
Brake Fluid:
DOT 4
Known Issues
Known Issues:
Potential issues may include primary chain tensioner wear, starter solenoid issues, and early model cam chain tensioner wear (though the Twin Cam 96 addressed some of this). Proper maintenance is key to longevity.
Filter Part Numbers
Oil Filter:
Harley-Davidson Part No. 63796-77A (chrome) or equivalent.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and a strong cultural following.
Model Evolution
Model Evolution:
The Road King lineage began in the early 1990s, evolving to incorporate the Twin Cam engine platform and enhancements in comfort and technology, cementing its status as a classic touring motorcycle.
Production
Production Period:
2006 models represent a significant iteration with the Twin Cam 96 engine and Cruise Drive transmission.
🏆 Awards & Recognition
Recognitions
Recognitions:
Harley-Davidson motorcycles, including the Road King, consistently receive accolades from motorcycle publications and owners for their enduring design, performance, and ownership experience.
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