2006 Harley Davidson TOURING FLHRS Road KING Custom
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The 2006 FLHRS Road King Custom is a distinguished cruiser from the renowned Touring family, engineered for riders who value both style and long-distance comfort. This model showcases a commitment to iconic design with its lowered profile, custom handlebars, and distinctive fuel tank styling, all contributing to its unique custom aesthetic. Built with the robust Twin Cam 88 engine, this motorcycle offers a blend of classic V-twin performance and the reliability expected from a brand with over a century of heritage, making it ideal for extensive touring and everyday riding alike. This comprehensive workshop service repair manual provides essential information for the maintenance, repair, and troubleshooting of your 2006 FLHRS Road King Custom. Covering all major systems, including the engine, transmission, fuel system, electrical components, chassis, and brakes, this manual offers detailed procedures for routine maintenance and major repairs. With clear instructions and high-quality diagrams, it serves as an indispensable resource for owners, mechanics, and technicians aiming to keep this touring motorcycle in optimal condition and ensure its longevity and performance. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRS Road King Custom Year: 2006 Model Code: FLHRS Product Name: 2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual 👋 Introduction Market Position Positioning: The FLHRS Road King Custom is a premium cruiser within Harley-Davidson's Touring family, emphasizing style and comfort for long-distance riding with a custom aesthetic. Competitive Analysis Competitors 2006: Competed with models from Indian Motorcycle, Victory Motorcycles, and custom V-twin offerings from other manufacturers. Key differentiators were Harley-Davidson's brand heritage, extensive dealer network, and iconic styling. Key Features Vehicle Styling: Lowered profile, custom handlebars, classic tank console, fuel tank styling, and often chrome accents contributing to a distinctive custom look. Touring Capability: Designed for long-distance travel with comfortable ergonomics, large fuel tank, and often equipped with removable saddlebags for luggage. Key Features Manual Benefit Statement: Empowers owners and mechanics with the knowledge to diagnose, repair, and maintain the FLHRS Road King Custom, ensuring reliability and peak performance. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Vehicle Family: Touring Page Count Estimated Page Count: Extensive (Not specified, but typical for full service manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine systems, including disassembly, inspection, assembly, and troubleshooting for Twin Cam 88 engine. Transmission: Service and repair of the 6-speed Cruise Drive transmission. Fuel System: Fuel injection (EFI) system, fuel pump, fuel filter, injectors, and throttle body. Electrical System: Ignition system, charging system (stator, regulator/rectifier), starting system, battery, lighting, instrumentation, and accessory wiring. Chassis Suspension: Front fork assembly (including internal components and adjustments), rear shock absorbers, swingarm, and wheel bearings. Brakes: Hydraulic brake system for both front and rear, including master cylinders, calipers, brake lines, and bleeding procedures. Clutch: Clutch operation, adjustment, and component replacement. Exhaust System: Exhaust system inspection, removal, and installation. Bodywork Trim: Fairings, fenders, fuel tank, seat, saddlebags, and related trim components. Diagnostic Procedures: Troubleshooting guides for common and uncommon issues across all systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication/adjustment (if applicable), tire pressure checks, brake fluid checks, and general inspections. Major Repairs: Engine rebuilds, transmission overhauls, fork seal replacement, brake caliper rebuilds, and electrical component replacement. Troubleshooting: Systematic diagnostic steps and fault code interpretation. Component Disassembly Assembly: Detailed instructions for taking apart and putting back together virtually every component of the motorcycle. Wiring Diagrams: Comprehensive electrical schematics for all model variations. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Image Quality: Top Quality Diagrams Binding Type Binding: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) Other Features Zoom Capability: YES (Zoom IN/OUT) Searchability: Likely searchable text within PDF, though not explicitly stated. Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (for extraction) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 88 Displacement: 1450 cc (88 cubic inches) Bore X Stroke: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 Performance Horsepower Estimated: Approximately 60-70 HP (at crank, depending on tuning) Torque Estimated: Approximately 77-85 ft-lbs (at crank, depending on tuning) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Gasoline, 91 Octane or higher recommended Ignition Ignition System: High-performance, variable timing, crank-position sensor ignition. Lubrication Oil System: Dry-sump, internally oiled, with oil cooler. 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive, constant mesh Features Gear Ratios: Specific gear ratios would be detailed in the manual (e.g., 1st: 9.312, 2nd: 6.719, 3rd: 5.132, 4th: 4.082, 5th:...
The 2006 FLHRS Road King Custom is a distinguished cruiser from the renowned Touring family, engineered for riders who value both style and long-distance comfort. This model showcases a commitment to iconic design with its lowered profile, custom handlebars, and distinctive fuel tank styling, all contributing to its unique custom aesthetic. Built with the robust Twin Cam 88 engine, this motorcycle offers a blend of classic V-twin performance and the reliability expected from a brand with over a century of heritage, making it ideal for extensive touring and everyday riding alike.
This comprehensive workshop service repair manual provides essential information for the maintenance, repair, and troubleshooting of your 2006 FLHRS Road King Custom. Covering all major systems, including the engine, transmission, fuel system, electrical components, chassis, and brakes, this manual offers detailed procedures for routine maintenance and major repairs. With clear instructions and high-quality diagrams, it serves as an indispensable resource for owners, mechanics, and technicians aiming to keep this touring motorcycle in optimal condition and ensure its longevity and performance.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRS Road King Custom
Year:
2006
Model Code:
FLHRS
Product Name:
2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual
👋 Introduction
Market Position
Positioning:
The FLHRS Road King Custom is a premium cruiser within Harley-Davidson's Touring family, emphasizing style and comfort for long-distance riding with a custom aesthetic.
Competitive Analysis
Competitors 2006:
Competed with models from Indian Motorcycle, Victory Motorcycles, and custom V-twin offerings from other manufacturers. Key differentiators were Harley-Davidson's brand heritage, extensive dealer network, and iconic styling.
Key Features Vehicle
Styling:
Lowered profile, custom handlebars, classic tank console, fuel tank styling, and often chrome accents contributing to a distinctive custom look.
Touring Capability:
Designed for long-distance travel with comfortable ergonomics, large fuel tank, and often equipped with removable saddlebags for luggage.
Key Features Manual
Benefit Statement:
Empowers owners and mechanics with the knowledge to diagnose, repair, and maintain the FLHRS Road King Custom, ensuring reliability and peak performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Vehicle Family:
Touring
Page Count
Estimated Page Count:
Extensive (Not specified, but typical for full service manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine systems, including disassembly, inspection, assembly, and troubleshooting for Twin Cam 88 engine.
Transmission:
Service and repair of the 6-speed Cruise Drive transmission.
Specific gear ratios would be detailed in the manual (e.g., 1st: 9.312, 2nd: 6.719, 3rd: 5.132, 4th: 4.082, 5th: 3.407, 6th: 2.875 - values approximate and subject to specific model verification).
Fluid Type
Transmission Fluid:
Harley-Davidson GEAR OIL SAE 75W-90 or equivalent.
Clutch
Clutch Type:
Cable-actuated, multi-plate, wet clutch.
📐 Dimensions
Exterior
Length:
Approx. 94.5 inches (2400 mm)
Width:
Approx. 37.5 inches (952.5 mm) at handlebars
Height:
Approx. 53.0 inches (1346 mm) at windshield
Weights
Dry Weight:
Approx. 717 lbs (325 kg)
Gross Vehicle Weight Rating:
Approx. 1160 lbs (526 kg)
Payload Capacity:
Approx. 443 lbs (201 kg)
Wheelbase
Wheelbase:
Approx. 63.5 inches (1613 mm)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycle safety is not rated by typical automotive crash test agencies (NHTSA, IIHS). Safety relies on design, rider skill, and adherence to maintenance.
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brake with hydraulic actuation.
Suspension:
Tuned suspension for stability and handling.
Passive Features
Lighting:
Halogen headlight, taillight, brake lights, and turn signals for visibility.
Frame Construction:
Sturdy steel frame designed for touring stability.
💡 Technology Features
Infotainment
Audio System:
Typically equipped with a radio and CD player, often with handlebar-mounted controls. Specific features may vary by original equipment or dealer-installed options.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, voltmeter, oil pressure gauge, and indicator lights.
Driver Assistance
Cruise Control:
Available as an option or standard on some touring models, providing rider comfort on long journeys.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) port for electronic diagnostic tools, allowing access to fault codes and data.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1600 km) for initial break-in service: oil change, primary chain adjustment, spark plug inspection, and general check.
Subsequent Service:
Every 5,000 miles (8,000 km) or annually, whichever comes first. This includes engine oil and filter change, transmission fluid check, brake fluid check, and other inspections.
Major Service:
Refer to the manual for specific mileage or time intervals for tasks like valve adjustments, belt inspection, and fork oil changes.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (SAE 20W-50) or other API CI-4 approved synthetic motorcycle oil.
Engine Oil Capacity:
3.5 US quarts (3.3 Liters) with filter change.
Primary Chain Case Fluid:
Harley-Davidson Primary Oil SAE 90 or equivalent.
Primary Chain Case Capacity:
Approximately 1 US quart (0.95 Liters).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch cable wear, fork seals, wheel bearings, and brake pad wear are common maintenance items.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent issues, often addressed by inspecting and cleaning connectors.
Engine Performance Variations:
Slight performance variations may occur due to EFI tuning and ambient conditions; the manual provides diagnostic steps for deviations.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a rich history dating back to 1903, known for its iconic V-twin engines and a loyal customer base.
Model Evolution
Road King Lineage:
The Road King model has been a cornerstone of Harley-Davidson's touring line since the 1990s, evolving with updated powertrains and features while retaining its classic styling.
Flhrs Specifics:
The 'S' designation in FLHRS often signifies custom styling elements, distinguishing it from standard Road King models.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin plants historically).
Production Period:
The FLHRS was produced for several years in the mid-2000s as part of the Touring line.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson as a brand has received numerous accolades over its history for product quality, design, and market leadership in the cruiser segment.
Ratings
Customer Satisfaction:
Generally high customer satisfaction ratings for Harley-Davidson motorcycles, driven by brand loyalty and riding experience.
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