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HINO 300 Series Truck BODY & CHASSIS Workshop Service Manual

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🏷️ Basic Information Identification Make: Hino Model Family: 300 Series Truck Applicable Models: 3414 (XZU307L-HKMLB3), 3614 (XZU307L-HKMMB3, XZU347L-HKMMB3), 3616 (XZU407L-HKMMD3, XZU407L-HKMQD3, XZU417L-HKMMD3), 3716 (XZU407L-HKFQD3, XZU417L-HKFQD3, XZU427L-HKFQD3), 3816 (XZU407L-HKFRD3, XZU417L-HKFRD3, XZU427L-HKFRD3), 3714 (XKU417L-HKFQB3) Generation Generation Identifier: Not explicitly stated, but covers specific production codes indicative of a particular generation or series within the 300 range. Codes Production Codes: XZU307L-HKMLB3, XZU307L-HKMMB3, XZU347L-HKMMB3, XZU407L-HKMMD3, XZU407L-HKMQD3, XZU417L-HKMMD3, XZU407L-HKFQD3, XZU417L-HKFQD3, XZU427L-HKFQD3, XZU407L-HKFRD3, XZU417L-HKFRD3, XZU427L-HKFRD3, XKU417L-HKFQB3 👋 Introduction Market Position Target Audience: Owners, operators, and mechanics of Hino 300 Series trucks requiring in-depth service and repair information for body and chassis components. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance data for specific Hino 300 Series models, enabling cost-effective upkeep and repair. Key Features Diagnostic Support: Includes wiring diagrams and technical specifications crucial for diagnosing electrical and chassis-related issues. Illustrative Content: Features detailed illustrations, diagrams, and step-by-step instructions. Practicality: Enables users to print specific pages, reducing paper waste and focusing on immediate tasks. 📋 Manual Details Coverage Areas Primary Coverage: Body and Chassis Mounting Excluded Coverage: Engine and its accessories Page Count Page Count: Not specified in product description, but implied to be comprehensive for body and chassis. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download File Size: 10 MB Delivery Method: Digital Download Compatibility Operating Systems: All Windows versions, All Mac versions Software Requirements Viewer: Adobe Acrobat Reader Extraction Tool: WinZip or WinRAR 📖 Manual Coverage Systems Covered Electrical Systems: Fuse Block and Relay Panel, Alternator Output Characteristic, Spare Power Terminals, Additional Lamps, Rear Combination Lamp, License Plate Bracket and Lamp, Back-up Buzzer, Electrical Wiring Diagrams Chassis Components: Chassis Specifications, Chassis Mass & Frame Section Modulus, Spring & Rear Axle, Spring Characteristics, Maximum Vertical Deflection of Rear Wheels, Travel Range of Rear Spring Power Take Off And Control: PTO and Control, Layout of Power Line, Transmission Side Power Take Off (OPT), Engine Control for Body or Equipment, Rear Body Control Lever (OPT) Body Mounting Related: Painting, Chassis Drawings, Chassis Frame Drawings, Mounting of Chassis Equipment, Fuel Tank, Battery, Exhaust System Procedures Included Maintenance: Implied through general service and repair context, though specific intervals not listed. Repair: Detailed step-by-step instructions for body and chassis repairs. Troubleshooting: Implied through wiring diagrams and diagnostic information within the electrical section. Installation: Mounting of chassis equipment is specifically mentioned. Technical Depth Depth: Factory-level detail, suitable for both DIY and experienced mechanics, with detailed illustrations and diagrams. 📊 Manual Specifications File Format Quality: High-quality PDF with detailed illustrations and diagrams, printable. Print Quality Printability: Printable, allowing users to extract and print only necessary pages. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Searchability Text Search: Assumed to be searchable text within the PDF for efficient information retrieval. Completeness Scope: Specifically covers Body and Chassis mounting, not the powertrain. ⚙️ Engine Specifications Primary Engine Engine Coverage: Engine specifications and related components are EXCLUDED from this manual. Performance Performance Data: Not covered in this manual. Fuel System Fuel System Details: Not covered in this manual. 🔧 Transmission Standard Transmission Coverage: Transmission side power take-off (OPT) is covered, but core transmission specifications are not detailed as it's focused on body and chassis. Optional Pto Details: Covers Transmission side Power Take Off (OPT) installation and control aspects. Features Control Systems: Engine control for body or equipment, and rear body control lever (OPT) are mentioned, suggesting integration with powertrain for auxiliary functions. 📐 Dimensions Exterior Chassis Dimensions: Chassis specifications are provided, implying data related to frame dimensions and structural characteristics. Weights Chassis Mass: Chassis Mass & Frame section modulus are covered, providing key weight and structural rigidity data. Frame Data Frame Section Modulus: Detailed specifications on the frame section modulus are included, essential for understanding load-bearing capacity and chassis integrity. 🛡️ Safety Features Ratings Safety Ratings: Not explicitly covered in the provided product information. Active Features Lighting Systems: Covers additional lamps, rear combination lamp, and license plate lamp, indicating focus on vehicle illumination and visibility safety. Passive Features Structural Elements: Chassis frame drawings and mounting of chassis equipment provide insights into the structural integrity and safety of the vehicle's base. Audible Warnings Back Up Buzzer: Includes information on the back-up buzzer, a critical safety feature for reversing operations. 💡 Technology Features Infotainment Infotainment Systems: Not covered, as this manual is focused on chassis and bodywork, not cabin electronics. Driver Assistance Adas Features: Not covered in this manual. Connectivity Connectivity Options: Not covered in this manual. Electrical Features Lighting Control: Detailed coverage of additional lamps, rear combination lamps, and license plate lamps indicates advanced electrical control for vehicle illumination. Auxiliary Power Spare Power Terminals: Information on spare power terminals suggests provisions for auxiliary electrical equipment and customization. 🔧 Maintenance Service Intervals Intervals Coverage: Specific service intervals are not detailed in the product description, but the manual's...
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HINO 300 Series Truck BODY & CHASSIS Workshop Service ManualHINO 300 Series Truck BODY & CHASSIS Workshop Service ManualHINO 300 Series Truck BODY & CHASSIS Workshop Service ManualHINO 300 Series Truck BODY & CHASSIS Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Hino
Model Family:
300 Series Truck
Applicable Models:
3414 (XZU307L-HKMLB3), 3614 (XZU307L-HKMMB3, XZU347L-HKMMB3), 3616 (XZU407L-HKMMD3, XZU407L-HKMQD3, XZU417L-HKMMD3), 3716 (XZU407L-HKFQD3, XZU417L-HKFQD3, XZU427L-HKFQD3), 3816 (XZU407L-HKFRD3, XZU417L-HKFRD3, XZU427L-HKFRD3), 3714 (XKU417L-HKFQB3)
Generation
Generation Identifier:
Not explicitly stated, but covers specific production codes indicative of a particular generation or series within the 300 range.
Codes
Production Codes:
XZU307L-HKMLB3, XZU307L-HKMMB3, XZU347L-HKMMB3, XZU407L-HKMMD3, XZU407L-HKMQD3, XZU417L-HKMMD3, XZU407L-HKFQD3, XZU417L-HKFQD3, XZU427L-HKFQD3, XZU407L-HKFRD3, XZU417L-HKFRD3, XZU427L-HKFRD3, XKU417L-HKFQB3
👋 Introduction
Market Position
Target Audience:
Owners, operators, and mechanics of Hino 300 Series trucks requiring in-depth service and repair information for body and chassis components.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance data for specific Hino 300 Series models, enabling cost-effective upkeep and repair.
Key Features
Diagnostic Support:
Includes wiring diagrams and technical specifications crucial for diagnosing electrical and chassis-related issues.
Illustrative Content:
Features detailed illustrations, diagrams, and step-by-step instructions.
Practicality:
Enables users to print specific pages, reducing paper waste and focusing on immediate tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body and Chassis Mounting
Excluded Coverage:
Engine and its accessories
Page Count
Page Count:
Not specified in product description, but implied to be comprehensive for body and chassis.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Size:
10 MB
Delivery Method:
Digital Download
Compatibility
Operating Systems:
All Windows versions, All Mac versions
Software Requirements
Viewer:
Adobe Acrobat Reader
Extraction Tool:
WinZip or WinRAR
📖 Manual Coverage
Systems Covered
Electrical Systems:
Fuse Block and Relay Panel, Alternator Output Characteristic, Spare Power Terminals, Additional Lamps, Rear Combination Lamp, License Plate Bracket and Lamp, Back-up Buzzer, Electrical Wiring Diagrams
Chassis Components:
Chassis Specifications, Chassis Mass & Frame Section Modulus, Spring & Rear Axle, Spring Characteristics, Maximum Vertical Deflection of Rear Wheels, Travel Range of Rear Spring
Power Take Off And Control:
PTO and Control, Layout of Power Line, Transmission Side Power Take Off (OPT), Engine Control for Body or Equipment, Rear Body Control Lever (OPT)
Body Mounting Related:
Painting, Chassis Drawings, Chassis Frame Drawings, Mounting of Chassis Equipment, Fuel Tank, Battery, Exhaust System
Procedures Included
Maintenance:
Implied through general service and repair context, though specific intervals not listed.
Repair:
Detailed step-by-step instructions for body and chassis repairs.
Troubleshooting:
Implied through wiring diagrams and diagnostic information within the electrical section.
Installation:
Mounting of chassis equipment is specifically mentioned.
Technical Depth
Depth:
Factory-level detail, suitable for both DIY and experienced mechanics, with detailed illustrations and diagrams.
📊 Manual Specifications
File Format
Quality:
High-quality PDF with detailed illustrations and diagrams, printable.
Print Quality
Printability:
Printable, allowing users to extract and print only necessary pages.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Searchability
Text Search:
Assumed to be searchable text within the PDF for efficient information retrieval.
Completeness
Scope:
Specifically covers Body and Chassis mounting, not the powertrain.
⚙️ Engine Specifications
Primary Engine
Engine Coverage:
Engine specifications and related components are EXCLUDED from this manual.
Performance
Performance Data:
Not covered in this manual.
Fuel System
Fuel System Details:
Not covered in this manual.
🔧 Transmission
Standard
Transmission Coverage:
Transmission side power take-off (OPT) is covered, but core transmission specifications are not detailed as it's focused on body and chassis.
Optional
Pto Details:
Covers Transmission side Power Take Off (OPT) installation and control aspects.
Features
Control Systems:
Engine control for body or equipment, and rear body control lever (OPT) are mentioned, suggesting integration with powertrain for auxiliary functions.
📐 Dimensions
Exterior
Chassis Dimensions:
Chassis specifications are provided, implying data related to frame dimensions and structural characteristics.
Weights
Chassis Mass:
Chassis Mass & Frame section modulus are covered, providing key weight and structural rigidity data.
Frame Data
Frame Section Modulus:
Detailed specifications on the frame section modulus are included, essential for understanding load-bearing capacity and chassis integrity.
🛡️ Safety Features
Ratings
Safety Ratings:
Not explicitly covered in the provided product information.
Active Features
Lighting Systems:
Covers additional lamps, rear combination lamp, and license plate lamp, indicating focus on vehicle illumination and visibility safety.
Passive Features
Structural Elements:
Chassis frame drawings and mounting of chassis equipment provide insights into the structural integrity and safety of the vehicle's base.
Audible Warnings
Back Up Buzzer:
Includes information on the back-up buzzer, a critical safety feature for reversing operations.
💡 Technology Features
Infotainment
Infotainment Systems:
Not covered, as this manual is focused on chassis and bodywork, not cabin electronics.
Driver Assistance
Adas Features:
Not covered in this manual.
Connectivity
Connectivity Options:
Not covered in this manual.
Electrical Features
Lighting Control:
Detailed coverage of additional lamps, rear combination lamps, and license plate lamps indicates advanced electrical control for vehicle illumination.
Auxiliary Power
Spare Power Terminals:
Information on spare power terminals suggests provisions for auxiliary electrical equipment and customization.
🔧 Maintenance
Service Intervals
Intervals Coverage:
Specific service intervals are not detailed in the product description, but the manual's comprehensive nature implies they would be present for body and chassis components.
Fluid Specifications
Fluid Details:
While engine and powertrain fluids are excluded, details for chassis-related fluids (e.g., suspension, lubrication for moving parts) might be included, especially in the context of mounting.
Known Issues
Common Failures:
The manual's detailed troubleshooting and repair sections would inherently address common issues related to body mounting, chassis integrity, electrical systems, and PTOs.
Lubrication
Chassis Lubrication:
Likely covered within chassis specifications and mounting procedures, especially for pivot points and suspension components.
📚 Vehicle History
Brand Heritage
Brand Origin:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
300 Series Lineage:
The Hino 300 Series is a light-duty commercial truck, known for its versatility and reliability in various applications. This manual focuses on specific production codes within this series, suggesting updates and variations over its lifecycle.
Production
Manufacturing Focus:
The manual's focus on body and chassis mounting suggests it's intended for vehicles that undergo significant customization or bodybuilding post-chassis assembly.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Hino trucks are generally recognized for their durability and reliability, though specific awards for this manual or its included models are not detailed.
Ratings
Industry Ratings:
Not specified in the product description.
Certifications
Manual Certification:
The quality is vouched for by the mention of sample pages and 'buy with confidence', suggesting it meets industry standards for technical documentation.
📄 Manual Utility
Practical Use
Diy Applicability:
Highly suitable for DIY enthusiasts and experienced mechanics due to its detailed, illustrated, step-by-step instructions.
Cost Effectiveness
Repair Savings:
Presents an inexpensive way to keep the vehicle working properly by empowering users to perform their own maintenance and repairs.
Reference Quality
Factory Data:
Represents a primary source of factory repair and service information, ensuring accuracy and completeness for the covered systems.
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