HINO Truck 500 Series SPANISH Workshop Repair Manual
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🏷️ Basic Information Identification Make: Hino Model: 500 Series Product Type: Workshop Repair Manual Codes Engine Codes Covered: J05C-TI, J08E-TI 👋 Introduction Market Position Vehicle Segment: Medium to Heavy-Duty Commercial Truck Segment Competitive Analysis Competitors: Isuzu Forward, Mitsubishi Fuso Fighter, UD Trucks Condor, Hino Ranger (predecessor). Key Features Vehicle Value Proposition: Known for reliability, fuel efficiency, and durability in commercial applications. The 500 Series is a workhorse in various industries. 📋 Manual Details Coverage Areas Primary Focus: Repair Procedures, Electrical Systems Included Sections: Motor (Engine), Chasis (Chassis), Diagramas del Cableado Eléctrico (Electrical Wiring Diagrams) Scope: Comprehensive repair and maintenance information covering all major mechanical and electrical systems of the Hino 500 Series trucks equipped with J05C-TI and J08E-TI engines. Page Count Estimated Page Count: Variable (typical workshop manuals for this class of vehicle range from 1000-3000+ pages, exact count not provided) Manual Type Type: Workshop Manual / Service Manual Language Language: Spanish Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (J05C-TI, J08E-TI), fuel system, lubrication system, cooling system, emission control systems, engine management and diagnostics. Chassis Systems: Frame and suspension components, steering system, braking system (including ABS if applicable), wheels and tires, driveline (clutch, transmission, driveshafts, differentials). Electrical Systems: Comprehensive electrical system schematics, wiring diagrams for all circuits, component locations, diagnostic procedures for electrical faults, lighting, instrumentation, power distribution. Procedures Included Diagnostic Procedures: Troubleshooting guides for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation and resolution, systematic fault finding. Repair Procedures: Step-by-step instructions for component removal, installation, overhaul, and adjustment. Covers major mechanical and electrical assemblies. Maintenance Procedures: Scheduled maintenance tasks, fluid level checks and changes, filter replacements, lubrication points. Engine Overhaul Procedures: Detailed instructions for cylinder head removal/installation, piston and connecting rod assembly, crankshaft and bearing service, camshaft timing, and lubrication system overhaul. Transmission Repair: Procedures for manual and automatic/AMT transmission disassembly, inspection, repair, and reassembly, including clutch inspection and replacement. Brake System Repair: Service and repair of air brake systems (compressors, valves, actuators), hydraulic brake systems, and ABS components. Steering System Repair: Repair and adjustment of steering gear, power steering pump, and linkage components. Electrical Troubleshooting: Specific fault isolation procedures based on symptoms, utilizing wiring diagrams to trace circuits and identify faulty components. Body And Frame: Information on cab removal, body panel repair, frame inspection and repair, and potentially suspension component alignment. Technical Depth Depth: In-depth diagnostic and repair information suitable for professional technicians and experienced DIY mechanics. Includes torque specifications, tolerances, and specialized procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution (expected for clear diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Likely searchable text, if OCR'd properly, allowing quick location of specific terms. Navigability: PDF format typically allows for bookmark navigation and hyperlinked table of contents (if properly structured). ⚙️ Engine Specifications Primary Engine Engine Model J05C-Ti: 5.1-liter turbocharged and intercooled inline 4-cylinder diesel engine. Engine Model J08E-Ti: 7.7-liter turbocharged and intercooled inline 6-cylinder diesel engine. Performance Horsepower Range Estimated: J05C-TI typically between 160-200 HP; J08E-TI typically between 210-260 HP (specific output varies by application and tuning). Torque Range Estimated: J05C-TI: ~450-550 Nm; J08E-TI: ~650-800 Nm (specific output varies by application and tuning). Fuel System Injection Type: Common Rail Direct Injection (CRDI) with electronic control. Emission Control Emission Standards Compliance: Euro III/IV/V and equivalent depending on model year and market. May include EGR, DPF, and SCR systems. Engine Model J05C-Ti Bore X Stroke: 108.0 mm x 134.0 mm (typical) Engine Model J08E-Ti Bore X Stroke: 114.0 mm x 130.0 mm (typical) 🔧 Transmission Standard Transmission Options: Manual transmissions (e.g., Hino 6-speed or Eaton Fuller) are common. Automatic or automated manual transmissions (AMT) may be optional depending on configuration. Optional Automatic Transmission: Automated Manual Transmission (AMT) or Torque Converter Automatic may be available on specific configurations. Features Clutch Type: Typically single-plate dry type for manual transmissions. 📐 Dimensions Exterior Chassis Configurations: Wide range including rigid trucks, tractor units for semi-trailers. Wheelbase, overall length, width, and height vary significantly based on specific model and body type. Weights Gvw Range Estimated: Gross Vehicle Weight (GVW) typically ranging from 7.5 tons to 26 tons or more, depending on axle configuration and application. Curb Weight Estimated: Highly variable depending on configuration, chassis type, and equipment, typically from 4,000 kg upwards. 🛡️ Safety Features Ratings Crash Test Standards: Compliance with relevant national and international safety standards for commercial vehicles. Specific ratings may vary by market and regulatory body. Active Features Braking System: Air brakes or hydraulic brakes with ABS (Anti-lock Braking System) and EBD (Electronic Brake-force Distribution) on many models. Stability Control: Electronic Stability Control (ESC) may be available on certain configurations. Passive Features Cab Construction: Reinforced cab structure, crumple zones, optional airbags for driver and front...
Known for reliability, fuel efficiency, and durability in commercial applications. The 500 Series is a workhorse in various industries.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair Procedures, Electrical Systems
Included Sections:
Motor (Engine), Chasis (Chassis), Diagramas del Cableado Eléctrico (Electrical Wiring Diagrams)
Scope:
Comprehensive repair and maintenance information covering all major mechanical and electrical systems of the Hino 500 Series trucks equipped with J05C-TI and J08E-TI engines.
Page Count
Estimated Page Count:
Variable (typical workshop manuals for this class of vehicle range from 1000-3000+ pages, exact count not provided)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
Spanish
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (J05C-TI, J08E-TI), fuel system, lubrication system, cooling system, emission control systems, engine management and diagnostics.
Chassis Systems:
Frame and suspension components, steering system, braking system (including ABS if applicable), wheels and tires, driveline (clutch, transmission, driveshafts, differentials).
Electrical Systems:
Comprehensive electrical system schematics, wiring diagrams for all circuits, component locations, diagnostic procedures for electrical faults, lighting, instrumentation, power distribution.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation and resolution, systematic fault finding.
Repair Procedures:
Step-by-step instructions for component removal, installation, overhaul, and adjustment. Covers major mechanical and electrical assemblies.
Detailed instructions for cylinder head removal/installation, piston and connecting rod assembly, crankshaft and bearing service, camshaft timing, and lubrication system overhaul.
Transmission Repair:
Procedures for manual and automatic/AMT transmission disassembly, inspection, repair, and reassembly, including clutch inspection and replacement.
Brake System Repair:
Service and repair of air brake systems (compressors, valves, actuators), hydraulic brake systems, and ABS components.
Steering System Repair:
Repair and adjustment of steering gear, power steering pump, and linkage components.
Electrical Troubleshooting:
Specific fault isolation procedures based on symptoms, utilizing wiring diagrams to trace circuits and identify faulty components.
Body And Frame:
Information on cab removal, body panel repair, frame inspection and repair, and potentially suspension component alignment.
Technical Depth
Depth:
In-depth diagnostic and repair information suitable for professional technicians and experienced DIY mechanics. Includes torque specifications, tolerances, and specialized procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Resolution:
High-resolution (expected for clear diagrams and text)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Text Search:
Likely searchable text, if OCR'd properly, allowing quick location of specific terms.
Navigability:
PDF format typically allows for bookmark navigation and hyperlinked table of contents (if properly structured).
⚙️ Engine Specifications
Primary Engine
Engine Model J05C-Ti:
5.1-liter turbocharged and intercooled inline 4-cylinder diesel engine.
Engine Model J08E-Ti:
7.7-liter turbocharged and intercooled inline 6-cylinder diesel engine.
Performance
Horsepower Range Estimated:
J05C-TI typically between 160-200 HP; J08E-TI typically between 210-260 HP (specific output varies by application and tuning).
Torque Range Estimated:
J05C-TI: ~450-550 Nm; J08E-TI: ~650-800 Nm (specific output varies by application and tuning).
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) with electronic control.
Emission Control
Emission Standards Compliance:
Euro III/IV/V and equivalent depending on model year and market. May include EGR, DPF, and SCR systems.
Engine Model J05C-Ti
Bore X Stroke:
108.0 mm x 134.0 mm (typical)
Engine Model J08E-Ti
Bore X Stroke:
114.0 mm x 130.0 mm (typical)
🔧 Transmission
Standard
Transmission Options:
Manual transmissions (e.g., Hino 6-speed or Eaton Fuller) are common. Automatic or automated manual transmissions (AMT) may be optional depending on configuration.
Optional
Automatic Transmission:
Automated Manual Transmission (AMT) or Torque Converter Automatic may be available on specific configurations.
Features
Clutch Type:
Typically single-plate dry type for manual transmissions.
📐 Dimensions
Exterior
Chassis Configurations:
Wide range including rigid trucks, tractor units for semi-trailers. Wheelbase, overall length, width, and height vary significantly based on specific model and body type.
Weights
Gvw Range Estimated:
Gross Vehicle Weight (GVW) typically ranging from 7.5 tons to 26 tons or more, depending on axle configuration and application.
Curb Weight Estimated:
Highly variable depending on configuration, chassis type, and equipment, typically from 4,000 kg upwards.
🛡️ Safety Features
Ratings
Crash Test Standards:
Compliance with relevant national and international safety standards for commercial vehicles. Specific ratings may vary by market and regulatory body.
Active Features
Braking System:
Air brakes or hydraulic brakes with ABS (Anti-lock Braking System) and EBD (Electronic Brake-force Distribution) on many models.
Stability Control:
Electronic Stability Control (ESC) may be available on certain configurations.
Passive Features
Cab Construction:
Reinforced cab structure, crumple zones, optional airbags for driver and front passenger.
💡 Technology Features
Infotainment
Cabin Features:
Basic to advanced cabin features depending on trim and market, may include digital tachograph, radio/CD player, air conditioning, power windows/mirrors.
Driver Assistance
Telematics Options:
Optional telematics systems for fleet management, GPS tracking, and diagnostics.
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic connectors for engine and chassis data retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Typically 10,000 km to 20,000 km or annually, depending on operating conditions (refer to manual for specific J05C/J08E recommendations).
Air Filter Replacement:
Based on operating hours or mileage, and environmental conditions (e.g., dusty environments require more frequent checks/replacement).
Fluid Specifications
Engine Oil Specification:
API CJ-4 or CK-4 (or equivalent) SAE 15W-40 or 10W-30 diesel engine oil, depending on climate and OEM recommendation. Check manual for exact specification.
Coolant Specification:
Hino Long Life Coolant (LLC) or an equivalent heavy-duty ethylene glycol-based coolant with de-mineralized water. Typically a 50/50 mix.
Transmission Fluid Type:
Manual: GL-4 or GL-5 gear oil (viscosity depends on ambient temperature). Automatic/AMT: Specific ATF (Automatic Transmission Fluid) as specified by Hino.
Brake Fluid Specification:
DOT 3 or DOT 4 Heavy Duty Hydraulic Brake Fluid (for hydraulic brake systems, if applicable). Air brake system requires clean, dry compressed air. Check manual for specific requirements.
Power Steering Fluid:
Hino power steering fluid or equivalent Dexron III ATF or specific hydraulic fluid as per manual.
Known Issues
Common Wear Items:
Brake pads/discs, clutch components, suspension bushings, turbocharger hoses, exhaust gas recirculation (EGR) system components (if fitted), diesel particulate filter (DPF) regeneration issues (on later models).
Engine Diagnostics:
Potential for injector issues, EGR valve clogging, and turbocharger wear if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines. It is a subsidiary of Toyota Motor Corporation.
Model Evolution
500 Series Lineage:
The 500 Series represents a significant evolution in Hino's medium-duty truck line, building on the legacy of models like the Hino Ranger. It has seen multiple facelifts and technological updates over its production run.
Production
Global Availability:
The Hino 500 Series is sold globally in various markets, including Asia, Oceania, Europe, Africa, and the Americas, with specifications adapted to local regulations and demands.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Hino trucks are generally well-regarded for their reliability and cost-effectiveness in commercial operations. Specific awards for the 500 series vary by region and year.
Ratings
Customer Satisfaction:
Hino consistently ranks well in customer satisfaction surveys for commercial vehicle brands, particularly in areas of reliability and dealer support.
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