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HISUN 450ATV 2 Service Repair Manual 2008-2012

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$133.00
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$133.00
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The ATV 450, produced between 2008 and 2012, represents a capable all-terrain vehicle designed for a variety of uses. Engineered with a focus on reliability and performance, this model typically features a robust engine, durable chassis, and essential utility features expected in its class. Its design emphasizes a balance of power and handling, making it suitable for both work and recreational purposes. The 450ATV aims to provide a dependable and efficient off-road experience, built with quality components to withstand demanding conditions. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the ATV 450 models from 2008-2012. It covers all aspects of maintenance, repair, and troubleshooting, from routine service intervals and fluid specifications to detailed engine and transmission rebuild procedures. Included are extensive sections on the electrical system, braking, suspension, steering, and bodywork, supported by clear diagrams and fault-finding guides. This manual is an essential resource for owners and professional technicians alike, enabling effective upkeep and repair for optimal vehicle performance and longevity. 🏷️ Basic Information Identification Make: Hisun Model: ATV 450 Model Variant: ATV 450 Year: 2008-2012 Product Type: Service Repair Workshop Manual Delivery Method: PDF Download Product Name: HISUN 450ATV 2 Service Repair Manual 2008-2012 PDF Download 👋 Introduction Market Position Target Audience: Owners and technicians requiring in-depth repair and maintenance information for Hisun 450ATV models from 2008-2012. Competitive Analysis Value Proposition: Offers professional-grade repair data at a fraction of the cost of dealer-provided service, enabling immediate DIY repairs. Key Features Completeness: Comprehensive 'A-Z' coverage for all repairs, ensuring no major topic is left out. Accessibility: Instant download in PDF format for immediate access and use, facilitating same-day repairs. Quality: Professional quality information designed for accuracy and ease of use, mirroring dealer technician resources. 📋 Manual Details Coverage Areas General Coverage: All repairs covered A-Z, all models covered within the specified year range. Specific Systems: Engine, Clutch, Transmissions, Cooling Systems, Fuel System, Exhaust System, Ignition System, Electrical System, Brakes, Brake Assembly, Wheels, Tires, Steering, Suspension, Frame, Bodywork, Wiring Diagrams, Fault Finding/Troubleshooting. Page Count Estimated Page Count: Not explicitly stated, but described as 'Full & Complete' and 'Great Detail', suggesting a comprehensive document. Manual Type Type: Service Repair Workshop Manual Intended User: Professionals and DIY mechanics. Language Language: English (implied by product description and typical for such manuals) Format File Format: PDF (Portable Document Format) Compatibility: Works on all operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, 8, etc., PC & MAC Compatible). 📖 Manual Coverage Systems Covered Powertrain: Detailed coverage of engine internal components, clutch operation, transmission (gearbox) maintenance and repair, and cooling system servicing. Fuel And Exhaust: Comprehensive instructions for fuel system maintenance, carburetor or fuel injection system servicing, and exhaust system inspection and repair. Electrical And Ignition: Includes ignition system components, battery maintenance, starter motor, charging system, lighting, and detailed wiring diagrams for electrical fault finding. Chassis: Covers all aspects of the chassis, including brakes, brake assembly, wheel and tire servicing, steering system components, and suspension system maintenance. Bodywork: Information on frame structure and body panel repairs or maintenance. Procedures Included Maintenance: Routine maintenance tasks, lubrication schedules, filter changes, and fluid level checks. Diagnostics And Troubleshooting: Extensive fault-finding procedures, symptom-based troubleshooting guides, and diagnostic techniques. Repair And Rebuild: Step-by-step instructions for engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, and electrical system repairs. Technical Data: Specifications for torques, clearances, fluid types, and capacities. Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for professional technicians. Visual Aid Illustrations: Includes high-quality pictures and diagrams to aid understanding of procedures and component identification. 📊 Manual Specifications File Format PDF Quality: High quality, described as 'Easy To Read' and containing 'Lots of High Quality Pictures & Diagrams'. Searchability: PDF format typically allows for text searching, enhancing usability for finding specific information. Print Quality Printable: PDF format is generally printable, allowing users to create hard copies for workshop use. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (typical for this class of ATV, though specific configuration not provided) Engine Type Displacement: Approximately 450cc (indicated by model name '450ATV'). Specific bore, stroke, and compression ratio would be detailed within the manual. Cooling System: Liquid-cooled (typical for 450cc ATVs, details on radiator, fan, coolant type, and capacity are within the manual). Performance Horsepower: Specifications for horsepower and torque would be detailed in the manual. Typically in the range of 30-40 HP for this displacement class. Fuel System Fuel Delivery: Likely Carbureted or Electronic Fuel Injection (EFI). The manual will detail specific fuel system components, adjustments, and diagnostics. Maintenance Items Oil Type: Manual will specify recommended engine oil viscosity and API service classification (e.g., SAE 10W-40 API SG or higher). Oil Capacity: Manual will...
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Type: Atv
Verkoper:
Sku: 44748
Collecties: ALL ATV

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HISUN 450ATV 2 Service Repair Manual 2008-2012HISUN 450ATV 2 Service Repair Manual 2008-2012HISUN 450ATV 2 Service Repair Manual 2008-2012HISUN 450ATV 2 Service Repair Manual 2008-2012
The ATV 450, produced between 2008 and 2012, represents a capable all-terrain vehicle designed for a variety of uses. Engineered with a focus on reliability and performance, this model typically features a robust engine, durable chassis, and essential utility features expected in its class. Its design emphasizes a balance of power and handling, making it suitable for both work and recreational purposes. The 450ATV aims to provide a dependable and efficient off-road experience, built with quality components to withstand demanding conditions. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the ATV 450 models from 2008-2012. It covers all aspects of maintenance, repair, and troubleshooting, from routine service intervals and fluid specifications to detailed engine and transmission rebuild procedures. Included are extensive sections on the electrical system, braking, suspension, steering, and bodywork, supported by clear diagrams and fault-finding guides. This manual is an essential resource for owners and professional technicians alike, enabling effective upkeep and repair for optimal vehicle performance and longevity.
🏷️ Basic Information
Identification
Make:
Hisun
Model:
ATV 450
Model Variant:
ATV 450
Year:
2008-2012
Product Type:
Service Repair Workshop Manual
Delivery Method:
PDF Download
Product Name:
HISUN 450ATV 2 Service Repair Manual 2008-2012 PDF Download
👋 Introduction
Market Position
Target Audience:
Owners and technicians requiring in-depth repair and maintenance information for Hisun 450ATV models from 2008-2012.
Competitive Analysis
Value Proposition:
Offers professional-grade repair data at a fraction of the cost of dealer-provided service, enabling immediate DIY repairs.
Key Features
Completeness:
Comprehensive 'A-Z' coverage for all repairs, ensuring no major topic is left out.
Accessibility:
Instant download in PDF format for immediate access and use, facilitating same-day repairs.
Quality:
Professional quality information designed for accuracy and ease of use, mirroring dealer technician resources.
📋 Manual Details
Coverage Areas
General Coverage:
All repairs covered A-Z, all models covered within the specified year range.
Specific Systems:
Engine, Clutch, Transmissions, Cooling Systems, Fuel System, Exhaust System, Ignition System, Electrical System, Brakes, Brake Assembly, Wheels, Tires, Steering, Suspension, Frame, Bodywork, Wiring Diagrams, Fault Finding/Troubleshooting.
Page Count
Estimated Page Count:
Not explicitly stated, but described as 'Full & Complete' and 'Great Detail', suggesting a comprehensive document.
Manual Type
Type:
Service Repair Workshop Manual
Intended User:
Professionals and DIY mechanics.
Language
Language:
English (implied by product description and typical for such manuals)
Format
File Format:
PDF (Portable Document Format)
Compatibility:
Works on all operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, 8, etc., PC & MAC Compatible).
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed coverage of engine internal components, clutch operation, transmission (gearbox) maintenance and repair, and cooling system servicing.
Fuel And Exhaust:
Comprehensive instructions for fuel system maintenance, carburetor or fuel injection system servicing, and exhaust system inspection and repair.
Electrical And Ignition:
Includes ignition system components, battery maintenance, starter motor, charging system, lighting, and detailed wiring diagrams for electrical fault finding.
Chassis:
Covers all aspects of the chassis, including brakes, brake assembly, wheel and tire servicing, steering system components, and suspension system maintenance.
Bodywork:
Information on frame structure and body panel repairs or maintenance.
Procedures Included
Maintenance:
Routine maintenance tasks, lubrication schedules, filter changes, and fluid level checks.
Diagnostics And Troubleshooting:
Extensive fault-finding procedures, symptom-based troubleshooting guides, and diagnostic techniques.
Repair And Rebuild:
Step-by-step instructions for engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, and electrical system repairs.
Technical Data:
Specifications for torques, clearances, fluid types, and capacities.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for professional technicians.
Visual Aid
Illustrations:
Includes high-quality pictures and diagrams to aid understanding of procedures and component identification.
📊 Manual Specifications
File Format
PDF Quality:
High quality, described as 'Easy To Read' and containing 'Lots of High Quality Pictures & Diagrams'.
Searchability:
PDF format typically allows for text searching, enhancing usability for finding specific information.
Print Quality
Printable:
PDF format is generally printable, allowing users to create hard copies for workshop use.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for this class of ATV, though specific configuration not provided)
Engine Type
Displacement:
Approximately 450cc (indicated by model name '450ATV'). Specific bore, stroke, and compression ratio would be detailed within the manual.
Cooling System:
Liquid-cooled (typical for 450cc ATVs, details on radiator, fan, coolant type, and capacity are within the manual).
Performance
Horsepower:
Specifications for horsepower and torque would be detailed in the manual. Typically in the range of 30-40 HP for this displacement class.
Fuel System
Fuel Delivery:
Likely Carbureted or Electronic Fuel Injection (EFI). The manual will detail specific fuel system components, adjustments, and diagnostics.
Maintenance Items
Oil Type:
Manual will specify recommended engine oil viscosity and API service classification (e.g., SAE 10W-40 API SG or higher).
Oil Capacity:
Manual will provide precise engine oil capacity with and without filter change.
Spark Plug Type:
Manual will list the correct spark plug model, gap specification, and torque for installation.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse (typical for this ATV class). Specifics on belt maintenance, variator, and clutch operation are included.
Optional
Optional Transmission:
N/A (Assumed single transmission type for the 450ATV model).
Features
Gear Selection:
Automatic selection of gear ratios via CVT. Manual will detail how to engage drive, neutral, and reverse.
Maintenance Items
Transmission Fluid Type:
Manual will specify the correct type of transmission fluid (e.g., specific ATV transmission oil or general-purpose gear oil) and its capacity.
📐 Dimensions
Exterior
Length:
Specific dimensions (L x W x H) would be detailed in the manual, typically around 2100-2300mm L x 1100-1200mm W x 1200-1300mm H.
Weights
Dry Weight:
Specific dry weight figures would be available in the manual, likely in the range of 280-320 kg.
Payload Capacity:
Manual will detail front and rear rack load capacities and total towing capacity.
Tires And Wheels
Front Tire Size:
Manual will specify recommended front tire sizes (e.g., AT25x8-12).
Rear Tire Size:
Manual will specify recommended rear tire sizes (e.g., AT25x10-12).
Wheel Bolt Pattern:
Manual will detail the wheel bolt pattern and lug nut specifications.
🛡️ Safety Features
Ratings
Safety Standards:
While formal crash ratings are not applicable to ATVs in the same way as cars, the manual will cover safety-related operating procedures and component safety checks.
Active Features
Braking System:
Detailed coverage of front and rear brake systems (e.g., hydraulic disc brakes), including pad replacement, caliper maintenance, and fluid bleeding procedures. Manual will specify brake fluid type (e.g., DOT 3 or DOT 4).
Passive Features
Frame Construction:
Information on frame integrity and maintenance to ensure structural safety.
Operating Procedures
Safe Operation:
The manual emphasizes correct operating procedures for safe use, including pre-ride checks and understanding vehicle behavior.
💡 Technology Features
Infotainment
Instrument Panel:
Details on the instrument cluster (speedometer, odometer, fuel gauge, indicator lights) and its functions would be covered in the electrical section.
Driver Assistance
Braking Assist:
While not typical, any ABS or related braking technology would be detailed. More commonly, the manual will cover proper braking technique.
Connectivity
Electrical Systems:
Comprehensive coverage of the electrical system, including battery, starter, charging system, lighting, and accessory power sources, aided by detailed wiring diagrams.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify recommended intervals for engine oil and filter changes, typically every 100-200 operating hours or annually, whichever comes first.
Air Filter Cleaning:
Details on cleaning or replacing the air filter at specified intervals, crucial for engine performance and longevity.
Spark Plug Replacement:
Recommended intervals for spark plug inspection and replacement.
Fluid Specifications
Coolant Type:
Manual will specify the correct type of antifreeze/coolant (e.g., ethylene glycol-based, specific color or type) and the correct mixture ratio.
Brake Fluid Type:
Manual will specify the DOT classification for brake fluid (e.g., DOT 3 or DOT 4).
Grease Type:
Recommendations for lubrication points and the type of grease to be used.
Known Issues
Common Wear Items:
The manual will implicitly cover common wear items like brake pads, tires, drive belts, and suspension bushings, with detailed replacement procedures.
Diagnostic Codes
Fault Codes:
If the ATV is equipped with a diagnostic port, the manual may list diagnostic trouble codes (DTCs) and their meanings, aiding in troubleshooting.
📚 Vehicle History
Brand Heritage
Hisun Overview:
Hisun Motors Corporation is a Chinese manufacturer known for producing ATVs, UTVs, motorcycles, and other powersports vehicles. The company has been involved in OEM manufacturing for other brands as well.
Model Evolution
450Atv Lineage:
The 450ATV model likely represents Hisun's entry into the mid-size utility ATV market during the late 2000s. Specific year-to-year changes within the 2008-2012 range would be detailed in technical bulletins or implicitly covered by model year variations in the manual.
Production
Manufacturing Location:
Hisun vehicles are manufactured in China.
🏆 Awards & Recognition
Recognitions
Product Quality:
The manual's description implies a high standard ('Professional Quality Information!'), positioning it as a reliable resource comparable to industry professional tools.
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