This manual covers the pickup truck, produced between 2003 and 2008. Known for its durability and versatility, the Rodeo has been a strong competitor in the utility market, often used for both work and leisure activities. This model, based on the Rodeo platform, offers various configurations to suit diverse needs, including different cab styles and drivetrain options. Its robust construction and reliability, especially in 4x4 variants, contribute to its enduring appeal. This comprehensive workshop service manual provides detailed information for the maintenance and repair of your pickup truck. It covers essential areas such as engine mechanicals, fuel, cooling, lubrication, and exhaust systems, as well as transmission, drivetrain, suspension, steering, and braking systems. Electrical system diagnostics, bodywork, interior trim, and safety systems like ABS and airbags are also thoroughly explained. The manual includes preventive maintenance schedules, troubleshooting guides, detailed repair procedures, adjustment specifications, torque values, and complete wiring diagrams, all presented with clear illustrations to assist owners and technicians. 🏷️ Basic Information Identification Make: Holden Model: Rodeo Generation: RA Body Style: Pickup Truck Chassis Code: RA Series Codes Vin Digit Model Code: Varies by specific model and engine configuration 👋 Introduction Market Position Vehicle Segment: Compact to mid-size pickup truck, often used for work, leisure, and off-road activities Competitive Analysis Key Competitors: Toyota Hilux, Mitsubishi Triton (Pajero Sport), Ford Ranger, Nissan Navara (Frontier) Key Features Durability Reputation: Known for its robust construction and reliability, particularly in its 4x4 variants Versatility: Offered in various cab configurations (single, extra, dual) and body styles to suit different needs Value Proposition: Generally offered a competitive price point for its capabilities 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Regions Covered: Primarily Australian and New Zealand markets Page Count Total Pages: 4264 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, rebuilding, cylinder head, block, pistons, crankshaft, camshafts, timing systems Fuel System: Fuel injection systems (MPI), fuel pump, fuel filter, fuel lines, injectors, fuel tank, evaporative emission control (EVAP) Engine Cooling: Radiator, water pump, thermostat, cooling fans, coolant hoses, temperature sensors Engine Lubrication: Oil pump, oil filter, oil pan, oil passages, oil pressure, lubrication system diagnostics Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors Ignition System: Spark plugs, ignition coils, ignition control module, wiring harnesses Engine Control System: ECU/ECM diagnostics, sensors (MAP, MAF, TPS, O2), actuators, emissions controls Transmission Manual: Clutch system, gearbox assembly, internal components, shift linkages, repair procedures Transmission Automatic: Transmission fluid, valve body, torque converter, planetary gears, solenoids, control systems, repair procedures Drivetrain: Driveshafts, universal joints, CV joints, rear axle, differential, hub bearings Suspension Front: Coil springs, shock absorbers, control arms, ball joints, bushings, steering knuckles, sway bar Suspension Rear: Leaf springs, shock absorbers, trailing arms, panhard rod (if applicable), bushings Steering: Power steering pump, steering rack/box, tie rods, steering column, steering wheel, alignment specifications Brakes Front: Brake discs/rotors, brake calipers, brake pads, brake hoses, ABS components Brakes Rear: Brake drums/discs, brake shoes/pads, wheel cylinders/calipers, brake hoses, parking brake system Electrical System Charging: Alternator, battery, voltage regulator, charging system diagnostics Electrical System Starting: Starter motor, starter solenoid, ignition switch, starting system diagnostics Lighting System: Headlights, taillights, turn signals, interior lighting, bulb replacement, wiring Instrument Panel: Gauges, warning lights, dashboard components, HVAC controls, switches Body Electrical: Power windows, power locks, mirrors, wipers, horn, central locking system, wiring diagrams Air Conditioning System: Compressor, condenser, evaporator, refrigerant lines, HVAC controls, diagnosis and recharge procedures Body Panels: Front fenders, hood, doors, tailgate/tailgate, bumpers, body trim, rust prevention Interior Trim: Seats, door panels, headliner, carpets, dashboard trim, removal and installation Glass And Seals: Windshield, side glass, rear glass, window regulators, seals and weatherstripping replacement Safety Systems ABS: ABS control module, wheel speed sensors, hydraulic modulator, ABS warning lights, diagnostic procedures Safety Systems Airbags: Airbag modules, SRS control unit, occupant sensors, wiring, safety precautions during servicing Procedures Included Preventive Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication Troubleshooting Guides: Diagnostic flowcharts, common problems, symptom-based troubleshooting, error codes Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation Adjustment Procedures: Valve adjustments, brake adjustments, parking brake adjustments, throttle cable adjustments, clutch adjustments Wiring Diagrams: Complete electrical system wiring schematics for all major systems Special Tool Identification: Identification and usage of specialized tools required for specific repair operations Torque Specifications: Detailed torque values for all critical fasteners and assemblies Maintenance Schedules: Recommended service intervals based on mileage or time Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds Illustrations: Detailed pictorial diagrams, exploded views, photos, and schematics Service Data: Includes service data, precautions, special notes, and important points 📊 Manual Specifications File Format Format: PDF Readability: Zoomable and searchable text Print Quality Printability: Fully...