This manual covers the 600, a high-performance four-stroke single-cylinder off-road motorcycle produced around 1999. Known for its potent engine, agile handling, and durable construction, the 600 was designed for demanding enduro and motocross applications. Its approximately 570cc to 600cc engine, featuring DOHC with 4 valves per cylinder, typically produced between 40-50+ horsepower, delivering strong torque for off-road challenges. The model is recognized for its competitive edge in off-road events, reflecting the brand's Swedish heritage focused on raw performance. This comprehensive Service Repair Manual provides essential information for owners and technicians. It details routine maintenance procedures, engine rebuilds, carburetor servicing, suspension and brake system overhauls, and electrical troubleshooting. The manual includes in-depth repair instructions, diagnostic procedures, critical torque specifications, and clear wiring diagrams. Its purpose is to guide users through the maintenance and repair of the 600, ensuring optimal performance and longevity of this specialized off-road machine. 🏷️ Basic Information Identification Make: Husaberg Model: 600 Year: 1999 Codes Engine Code Prefix: FE501/FE600 👋 Introduction Market Position Vehicle Type: High-performance off-road motorcycle, primarily enduro and motocross focused. Target Audience: Enthusiasts, mechanics, and owners seeking to perform maintenance, repairs, and customization on their Husaberg 600. Competitive Analysis Competitors: KTM (e.g., LC4 series), Husqvarna, Yamaha (WR series), Honda (CRF series), Suzuki (DR-Z series). Key Features Engine Design: Known for potent single-cylinder engines, often with a focus on torque and tractable power delivery for off-road use. Handling: Generally praised for agile handling and robust suspension systems capable of tackling demanding terrain. Durability: Built for rigorous off-road conditions, emphasizing durable components. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: Downloadable Digital Format (likely PDF) Page Count Estimated Page Count: Varies by specific version, typically 200-400 pages for a comprehensive service manual. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, overhaul, and reassembly of the 600cc engine. Includes cylinder head, pistons, crankshaft, connecting rods, valve train, timing components, lubrication system. Fuel System: Carburetor (likely Keihin or Mikuni) tuning, rebuilding, and adjustment. Fuel tank, petcock, and fuel line maintenance. Ignition System: CDI ignition system troubleshooting, component testing (coil, spark plug, stator), and timing adjustment. Exhaust System: Inspection and replacement of exhaust headers, mufflers, and associated components. Cooling System: Air-cooled engine, focusing on cylinder head cooling fins and general airflow. Transmission: Clutch operation, inspection, and replacement. Gearbox maintenance, including oil changes and troubleshooting. Drivetrain: Chain and sprockets inspection, adjustment, and replacement. Rear hub and axle maintenance. Suspension Front: Fork maintenance, including oil changes, seal replacement, and spring inspection. Adjustment of compression and rebound damping if applicable. Suspension Rear: Monoshock absorber maintenance, linkage inspection, and bearing service. Preload and damping adjustments. Brakes Front: Disc brake system maintenance, including caliper overhaul, pad replacement, fluid bleeding, and rotor inspection. Master cylinder service. Brakes Rear: Disc brake system maintenance, including caliper overhaul, pad replacement, fluid bleeding, and rotor inspection. Master cylinder service. Wheels And Tires: Spoke wheel maintenance, spoke tensioning, rim inspection, bearing service. Tire pressure, wear, and replacement guidelines. Electrical System: Wiring diagrams, battery maintenance, lighting system troubleshooting, starter motor and charging system inspection. Frame And Bodywork: Chassis inspection, swingarm and linkage bearing service, plastics and seat maintenance. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, air filter cleaning/replacement, spark plug checks, general inspection. Engine Rebuild: Step-by-step instructions for complete engine disassembly, part replacement, and reassembly with torque specifications. Carburetor Rebuild: Detailed instructions for cleaning, rebuilding, and tuning the carburetor for optimal performance. Suspension Overhaul: Procedures for changing fork oil, replacing fork seals, and servicing the rear shock absorber. Brake System Service: Instructions for brake pad replacement, caliper rebuilding, and brake fluid flushing/bleeding. Electrical Troubleshooting: Diagnostic flowcharts and guidance for identifying and resolving electrical issues. Wheel And Tire Service: Spoke tightening procedures, wheel bearing replacement, and tire mounting/balancing basics. Technical Depth Diagnostic Procedures: Includes common problems, symptoms, and systematic troubleshooting steps. Repair Instructions: Detailed, step-by-step guides for component removal, repair, and installation. Torque Specifications: Essential torque values for critical fasteners throughout the motorcycle. Wiring Diagrams: Comprehensive electrical schematics for easy tracing of circuits. Special Tools: Identification of required special tools for specific maintenance and repair tasks. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - Ensures cross-platform compatibility and easy access. Print Quality Digital Resolution: High-resolution scans or original digital files for clear text and legible diagrams. Binding Type Digital Access: Instant download, no physical binding required. Accessible on computers, tablets, and smartphones. Paper Type Digital Storage: No physical paper type; digital file storage. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: Approximately 570cc to 600cc (specific model variant may influence exact displacement). Bore X Stroke: Typically around 97mm x 80mm (varies by specific engine variant). Cooling System: Air-cooled Valve Train: DOHC, 4 Valves per cylinder (typical for this era's high-performance bikes) Performance Horsepower Estimate: Estimated 40-50+ HP...