HUSQVARNA TC 250 450 510 Workshop Repair Manual Download All 2007-2008 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: TC Series Model Variant: TC 250, TC 450, TC 510 Model Years Covered: 2007, 2008 Codes Manual Product Name: HUSQVARNA TC 250 450 510 Workshop Repair Manual Download All 2007-2008 ModelS COVERED PDF 👋 Introduction Market Position Segment: Performance Motocross/Off-Road Motorcycles Target Audience: Enthusiasts, home mechanics, and professional service technicians working on Husqvarna TC models. Competitive Analysis Competitors: KTM EXC Series, Yamaha YZ Series, Honda CRF Series, Kawasaki KX Series, Suzuki RM Series. Key Features Feature 1: Instant PDF download for immediate access. Feature 2: Covers multiple model variants within the same manual. Feature 3: Easy-to-read format with detailed illustrations and diagrams. Feature 4: Enables DIY servicing, repairs, and adjustments. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for Husqvarna TC 250, TC 450, and TC 510 models. Page Count Estimated Page Count: Not specified in product information, but implied to be extensive for workshop-level repairs. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for all engine variants. Fuel System: Carburetor or fuel injection system (depending on specific model variant) diagnostics, cleaning, adjustment, and repair. Ignition System: Ignition coil, spark plug, CDI unit, and related wiring diagnostics and replacement. Cooling System: Radiator, coolant hoses, water pump, and thermostat inspection, maintenance, and repair. Exhaust System: Muffler, head pipe, and heat shield inspection and replacement. Transmission And Drivetrain: Clutch operation, gearbox disassembly and reassembly, chain and sprocket maintenance, and final drive inspection. Suspension Front: Front fork disassembly, seal replacement, oil level and viscosity specifications, damping adjustments, and alignment. Suspension Rear: Rear shock absorber service, linkage lubrication and inspection, and swingarm bearing maintenance. Braking System Front: Brake caliper service, master cylinder overhaul, brake pad replacement, rotor inspection, and bleeding procedures. Braking System Rear: Rear brake caliper, master cylinder, brake pedal, and associated components servicing. Wheels And Tires: Spoke tension adjustment, wheel bearing service, tire pressure recommendations, and tire replacement. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, and general electrical troubleshooting. Frame And Bodywork: Frame inspection, plastic component removal and installation, seat, and fuel tank servicing. Procedures Included Scheduled Maintenance: Detailed information on routine service intervals for oil changes, filter replacements, chain lubrication, and inspections. Troubleshooting: Systematic diagnostic guides for common problems and fault finding. Disassembly Reassembly: Step-by-step instructions with clear diagrams for all major components and systems. Adjustments: Precise instructions for throttle cable, clutch cable, carburetor settings, and suspension adjustments. Overhaul Procedures: In-depth guides for complete engine, transmission, and suspension rebuilds. Torque Specifications: Essential torque values for all critical fasteners to ensure correct assembly and prevent damage. Fluid Recommendations: Specific types and quantities of engine oil, coolant, brake fluid, and other necessary lubricants. Technical Depth Depth: Comprehensive from basic rider maintenance to full engine and chassis rebuilds. Diagnostic Capabilities: Includes detailed diagnostic flowcharts and troubleshooting trees. Visual Aids: Features exploded views, diagrams, and illustrations to clarify disassembly and assembly processes. 📊 Manual Specifications File Format File Type: PDF Compatibility: Works with all computers: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.). Print Quality Quality Description: High-quality PDF suitable for printing, with clear text and legible diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Tc250: Single-cylinder, 4-stroke Engine Type Tc450: Single-cylinder, 4-stroke Engine Type Tc510: Single-cylinder, 4-stroke Performance Displacement Tc250: Approximately 250cc (specific bore/stroke varies) Displacement Tc450: Approximately 450cc (specific bore/stroke varies) Displacement Tc510: Approximately 510cc (specific bore/stroke varies) Horsepower Range: Varies by model, typically in the 40-60 HP range for these displacements in this era. Torque Range: Varies by model, generally strong low-to-mid range torque suitable for off-road. Fuel System Fuel Delivery: Likely Keihin carburetors or early electronic fuel injection systems depending on exact variant. Manual will detail specific system. Fuel Type: Unleaded gasoline (Octane rating specified in manual). 🔧 Transmission Standard Type: 5-speed or 6-speed sequential manual transmission (common for the era). Optional Optional Types: N/A for this type of off-road motorcycle. Features Clutch: Hydraulic wet multi-plate clutch (standard for Husqvarna motocross). Final Drive: Chain drive. 📐 Dimensions Exterior Wheelbase: Specific to model, typically around 1460-1480 mm. Seat Height: Specific to model, typically around 970-990 mm. Weights Dry Weight: Specific to model, typically around 105-115 kg (dry). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Off-road motorcycles are not subject to standardized crash testing like passenger vehicles). Active Features Active Safety Features: Effective braking systems (disc brakes front and rear), responsive suspension. Passive Features Passive Safety Features: Robust frame construction, protective bodywork (plastics), rider controls designed for off-road use. 💡 Technology Features Infotainment Infotainment System: N/A (Motocross/off-road focused; no infotainment system). Driver Assistance Assistance Features: N/A (Focus...
Wiring diagrams, battery maintenance, lighting system, starter motor, and general electrical troubleshooting.
Frame And Bodywork:
Frame inspection, plastic component removal and installation, seat, and fuel tank servicing.
Procedures Included
Scheduled Maintenance:
Detailed information on routine service intervals for oil changes, filter replacements, chain lubrication, and inspections.
Troubleshooting:
Systematic diagnostic guides for common problems and fault finding.
Disassembly Reassembly:
Step-by-step instructions with clear diagrams for all major components and systems.
Adjustments:
Precise instructions for throttle cable, clutch cable, carburetor settings, and suspension adjustments.
Overhaul Procedures:
In-depth guides for complete engine, transmission, and suspension rebuilds.
Torque Specifications:
Essential torque values for all critical fasteners to ensure correct assembly and prevent damage.
Fluid Recommendations:
Specific types and quantities of engine oil, coolant, brake fluid, and other necessary lubricants.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and chassis rebuilds.
Diagnostic Capabilities:
Includes detailed diagnostic flowcharts and troubleshooting trees.
Visual Aids:
Features exploded views, diagrams, and illustrations to clarify disassembly and assembly processes.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Works with all computers: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.).
Print Quality
Quality Description:
High-quality PDF suitable for printing, with clear text and legible diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Tc250:
Single-cylinder, 4-stroke
Engine Type Tc450:
Single-cylinder, 4-stroke
Engine Type Tc510:
Single-cylinder, 4-stroke
Performance
Displacement Tc250:
Approximately 250cc (specific bore/stroke varies)
Displacement Tc450:
Approximately 450cc (specific bore/stroke varies)
Displacement Tc510:
Approximately 510cc (specific bore/stroke varies)
Horsepower Range:
Varies by model, typically in the 40-60 HP range for these displacements in this era.
Torque Range:
Varies by model, generally strong low-to-mid range torque suitable for off-road.
Fuel System
Fuel Delivery:
Likely Keihin carburetors or early electronic fuel injection systems depending on exact variant. Manual will detail specific system.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
🔧 Transmission
Standard
Type:
5-speed or 6-speed sequential manual transmission (common for the era).
Optional
Optional Types:
N/A for this type of off-road motorcycle.
Features
Clutch:
Hydraulic wet multi-plate clutch (standard for Husqvarna motocross).
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Wheelbase:
Specific to model, typically around 1460-1480 mm.
Seat Height:
Specific to model, typically around 970-990 mm.
Weights
Dry Weight:
Specific to model, typically around 105-115 kg (dry).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Off-road motorcycles are not subject to standardized crash testing like passenger vehicles).
Active Features
Active Safety Features:
Effective braking systems (disc brakes front and rear), responsive suspension.
Passive Features
Passive Safety Features:
Robust frame construction, protective bodywork (plastics), rider controls designed for off-road use.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motocross/off-road focused; no infotainment system).
Driver Assistance
Assistance Features:
N/A (Focus is on rider skill and mechanical performance).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or riding hour intervals, typically every 10-15 hours for hard off-road use.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, especially after dusty rides.
Chain Lubrication Adjustment:
Regularly, depending on conditions (every 500-1000 km or more frequently if exposed to dirt/water).
Valve Clearance Check:
Periodic check required, interval specified in manual (e.g., every 100-200 hours).
Fluid Specifications
Engine Oil Type:
Specific motorcycle-grade 4-stroke engine oil (e.g., SAE 10W-40 or 15W-50, JASO MA rated) as per manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (typically 50/50 with distilled water).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (confirm with manual).
Fork Oil Viscosity:
Specific viscosity grade (e.g., 5W or 7.5W) and level required, detailed in manual.
Known Issues
Common Issues 2007-2008:
Potential for clutch wear, suspension seal leaks, and carburetor tuning depending on usage. Manual will detail specific checks.
Electrical Component Checks:
Regular inspection of wiring harnesses and connectors, particularly for dirt ingress.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna is one of the oldest motorcycle manufacturers in the world, originating from Sweden in 1903.
Model Evolution
Tc Series Evolution:
The TC (Torque Competition) series represents Husqvarna's motocross lineage, evolving through various engine sizes and chassis designs.
2007-2008 Context:
This period saw Husqvarna under BMW ownership (from 2007), leading to potential integration of European engineering standards and technologies.
Production
Manufacturing Location:
Likely Italy during this ownership period.
🏆 Awards & Recognition
Recognitions
Brand Recognitions:
Husqvarna has a long history of success in off-road racing, earning numerous championships across various disciplines.
Ratings
Performance Reviews:
Models from this era are generally reviewed positively for their strong engines and competitive chassis, often praised for their Italian design influence before full BMW integration.
Certifications
Certifications:
N/A (Not applicable to aftermarket repair manuals).
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