This manual covers the 2005 TE, TC, and SM series motorcycles, including models such as the TE 250, TE 400, TE 450, TE 510, TC 250, TC 400, TC 450, TC 510, SM 250, SM 400, SM 450, and SM 510. These high-performance machines are renowned for their competitive edge in off-road racing and their adaptability for street-legal supermoto use. Built with a focus on power-to-weight ratio and agile handling, motorcycles from this era, with their Italian engineering and Swedish heritage, offered a potent combination for both demanding terrain and spirited riding. This comprehensive Service Repair Workshop Manual provides detailed guidance for owners and technicians. It covers a wide array of essential maintenance and repair procedures, including engine systems, transmission, clutch, chassis components, and electrical systems. You will find step-by-step instructions for disassembly, assembly, diagnostics, and tuning, alongside preventative maintenance schedules, troubleshooting guides for common issues, and clear wiring diagrams. The manual's depth ensures that both routine servicing and more complex repairs can be performed effectively, helping to maintain the optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE TC SM Year: 2005 Codes Platform Code: Not Specified 👋 Introduction Market Position Segment: High-performance off-road (Enduro/Motocross) and Supermoto motorcycles, known for their competitive edge and European heritage. Competitive Analysis Competitors 2005: KTM EXC/SX, Yamaha WR/YZ, Honda CRF/CR, Suzuki RM-Z/RMX, Kawasaki KX/KLX. Key Features Vehicle Focus: Designed for competitive off-road riding and street-legal supermoto conversions, emphasizing power-to-weight ratio and handling. Manual Value Proposition Diy Support: Empowers DIY owners and independent mechanics to perform a wide range of maintenance and repair tasks, saving costs and enhancing vehicle longevity. 📋 Manual Details Coverage Areas Models Covered: Husqvarna TE 250, TE 400, TE 450, TE 510, TC 250, TC 400, TC 450, TC 510, SM 250, SM 400, SM 450, SM 510 Page Count Estimated Page Count: Typically 400-800 pages for comprehensive service manuals of this era. Actual count not provided. Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed, standard for technical manuals sold internationally) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel delivery, ignition, exhaust, diagnostics, tuning. Transmission Systems: Clutch operation and maintenance, gearbox disassembly and assembly, gear shift mechanism, lubrication. Chassis Systems: Frame inspection and repair, suspension (forks, shock absorbers), steering, wheels, tires, brakes (hydraulic and mechanical), chain and sprockets. Electrical Systems: Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting (headlight, taillight, turn signals), ignition system components, starter motor, instrumentation, troubleshooting electrical faults. Bodywork And Fixtures: Body panel removal and installation, seat, fuel tank, fenders, fairings, exhaust system mounting. Procedures Included Preventative Maintenance: Scheduled maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, brake fluid replacement, spark plug inspection and replacement, air filter cleaning/replacement, valve clearance checks. Troubleshooting: Systematic diagnostic procedures for common problems, error code interpretation (if applicable), symptom-based troubleshooting guides. Repair And Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and gearbox rebuilds, including detailed torque specifications and clearances. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF if professionally scanned, otherwise image-based. Print Quality Printability: Printable on any computer with a PDF reader and printer. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Illustrations Illustration Quality: Illustrated with clear, step-by-step instructions. Expect exploded views, diagrams, and photographic sequences. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder (typically SOHC or DOHC depending on specific model variant) Displacements Offered: Approx. 250cc, 400cc, 450cc, 510cc (Specific bore and stroke vary by model) Cooling System: Liquid-cooled Performance Horsepower Range: Estimated 40-60 HP depending on displacement and model (TE/TC vs. SM tuning). Torque Range: Not explicitly specified, but significant for off-road performance. Fuel System Fuel Delivery: Carbureted (e.g., Keihin FCR series) for most 2005 models, although fuel injection may have been introduced on some late variants. Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) with variable ignition timing. Lubrication Oil Type Recommendation: High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (specific grade depends on ambient temperature and manufacturer recommendation). Check manual for exact API/JASO specs. 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox Optional Optional Gearboxes: N/A for this model year. Features Clutch Type: Hydraulic actuation, multi-plate wet clutch Gear Ratios: Specific gear ratios are detailed within the manual, varying by model and intended use (TE/TC/SM). Maintenance Transmission Oil Capacity: Typically around 0.8 - 1.2 liters. Consult manual for exact capacity. Transmission Oil Type: Dedicated motorcycle transmission oil or high-quality engine oil meeting JASO MA/MA2 specifications. Check manual. 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., approx. 1470-1495 mm for TE/TC). Weights Dry Weight: Varies by model, typically 105-120 kg. Fuel Tank Capacity: Typically 8-11 liters depending on the specific TE/TC/SM...