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Husqvarna TE 511 2011 2012 Workshop Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE 511 Year: 2011-2012 Codes Chassis Code: Not Specified Engine Code: Not Specified 👋 Introduction Market Position Vehicle Segment: Dual-Sport Motorcycle Target Audience: Enthusiasts seeking off-road capability with street legality Competitive Analysis Competitors: KTM EXC series, Yamaha WR-R/X, Honda CRF-X (though TE511 is a more premium offering in its class) Key Features Engine Type: Single-cylinder, 4-stroke (likely DOHC) Suspension Type: High-quality USD front forks and monoshock rear suspension, adjustable Frame Type: Husqvarna's signature steel trellis frame (likely) Braking System: High-performance hydraulic disc brakes (likely Brembo components) 📋 Manual Details Coverage Areas Engine: Full Repair and Overhaul Transmission: Full Disassembly and Reassembly Fuel System: Detailed Repair and Adjustment Ignition System: Diagnostics and Repair Lubrication System: Maintenance and Component Procedures Exhaust System: Removal, Installation, and Inspection Electrical System: Comprehensive Schematics and Troubleshooting Bodywork: Panel Removal, Installation, and Adjustment Tune Ups: Included Maintenance: Routine and Preventive Maintenance Proprietary Components: Instructions from Component Manufacturers Included Page Count Estimated Pages: Likely 500+ pages (typical for workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Delivery Method: PDF Download via Email File Format: PDF Printable: Yes 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Clutch, Drivetrain Components Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instrumentation, ECU Body And Frame: Body Panels, Fairings, Seats, Fuel Tank, Ergonomics Cooling System: Radiator, Hoses, Thermostat, Coolant Specifications Emission Control: Component identification and basic troubleshooting (if applicable) Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement Diagnostics: Troubleshooting Guides for Common Issues, Electrical System Diagnostics Repair And Overhaul: Engine Rebuild, Transmission Repair, Suspension Overhaul, Brake System Service Assembly Disassembly: Step-by-step instructions for all major components Installation Removal: Detailed guides for component replacement Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIYers Special Tools: Identification and use of required special tools Torque Specifications: Included for all critical fasteners 📊 Manual Specifications File Format Quality: High-resolution PDF, suitable for clear printing and screen viewing Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Printability: Designed for clear reproduction on standard printers Binding Type Format: Digital (PDF) - No physical binding Paper Type Format: N/A (Digital) ⚙️ Engine Specifications Primary Engine Configuration: Single Cylinder, 4-Stroke Displacement: Approximately 511cc Bore X Stroke: Not explicitly stated, but typical for this displacement Valve Train: DOHC, 4 Valves per cylinder (likely) Cooling System: Liquid-cooled Performance Horsepower: Estimated 50-60 HP (typical for this class) Torque: Estimated 45-50 lb-ft (typical for this class) Fuel System Induction: Fuel Injection (EFI) likely utilizing Mikuni or Keihin components Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Type: 6-Speed Manual Transmission Optional Type: N/A Features Clutch: Hydraulic, Wet Multi-plate Clutch Final Drive: Chain Drive 📐 Dimensions Exterior Wheelbase: Approximately 1500-1520 mm (59-60 inches) Weights Dry Weight: Approximately 115-120 kg (254-265 lbs) Fuel Capacity: Approximately 8-9 liters (2.1-2.4 gallons) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle - no standardized automotive crash tests apply) Active Features Braking: Hydraulic Disc Brakes (Front & Rear) Suspension: Adjustable Suspension for enhanced stability and control Passive Features Lighting: Headlight, Taillight, Turn Signals Ergonomics: Designed for rider control and comfort during off-road use 💡 Technology Features Infotainment Features: Basic LCD Display (Speedometer, Odometer, Trip Meter, Clock, Engine Warning Light) Driver Assistance Features: N/A (Focus on rider input and mechanical performance) Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 10-15 hours of off-road riding or annually. Air Filter Cleaning: Frequently, depending on riding conditions (e.g., every few rides in dusty environments). Chain Lubrication Adjustment: Regularly, at least every 500 km (300 miles) or after washing/off-road use. Spark Plug Replacement: Typically every 100-150 hours of operation. Fluid Specifications Engine Oil Type: Fully Synthetic SAE 10W-50 Motorcycle Oil (e.g., Motul 5100 or equivalent) Coolant Type: Ethylene Glycol based motorcycle coolant (e.g., Pre-mixed 50/50 coolant) Brake Fluid Type: DOT 4 Hydraulic Brake Fluid Clutch Fluid Type: DOT 4 Hydraulic Clutch Fluid (if applicable, check specific model for shared reservoir) Known Issues Electrical Gremlins: Some owners report minor electrical connections or sensor issues requiring periodic attention. Clutch Actuation: Occasional reports of clutch slave cylinder seals or actuation issues. Suspension Seals: Like many off-road bikes, maintaining fork and shock seals is crucial to prevent leaks. 📚 Vehicle History Brand Heritage Legacy: Husqvarna Motorcycles has a long and storied history dating back to 1903, renowned for off-road performance. Model Evolution Te Series: The TE series represents Husqvarna's commitment to enduro and dual-sport motorcycles, evolving with technological advancements. Production Manufacturing Location: Sweden (historically) and later Italy under BMW ownership, then Pierer Mobility Group. 🏆 Awards & Recognition Recognitions Category: Likely acclaimed for its performance and handling in its segment by off-road publications.
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Type: Motorcycle
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Sku: 78768
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Husqvarna TE 511 2011 2012 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 511
Year:
2011-2012
Codes
Chassis Code:
Not Specified
Engine Code:
Not Specified
👋 Introduction
Market Position
Vehicle Segment:
Dual-Sport Motorcycle
Target Audience:
Enthusiasts seeking off-road capability with street legality
Competitive Analysis
Competitors:
KTM EXC series, Yamaha WR-R/X, Honda CRF-X (though TE511 is a more premium offering in its class)
Key Features
Engine Type:
Single-cylinder, 4-stroke (likely DOHC)
Suspension Type:
High-quality USD front forks and monoshock rear suspension, adjustable
Frame Type:
Husqvarna's signature steel trellis frame (likely)
Braking System:
High-performance hydraulic disc brakes (likely Brembo components)
📋 Manual Details
Coverage Areas
Engine:
Full Repair and Overhaul
Transmission:
Full Disassembly and Reassembly
Fuel System:
Detailed Repair and Adjustment
Ignition System:
Diagnostics and Repair
Lubrication System:
Maintenance and Component Procedures
Exhaust System:
Removal, Installation, and Inspection
Electrical System:
Comprehensive Schematics and Troubleshooting
Bodywork:
Panel Removal, Installation, and Adjustment
Tune Ups:
Included
Maintenance:
Routine and Preventive Maintenance
Proprietary Components:
Instructions from Component Manufacturers Included
Page Count
Estimated Pages:
Likely 500+ pages (typical for workshop manuals)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Delivery Method:
PDF Download via Email
File Format:
PDF
Printable:
Yes
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Drivetrain Components
Chassis:
Suspension (Front & Rear), Steering, Brakes, Wheels, Tires
Electrical:
Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instrumentation, ECU
Body And Frame:
Body Panels, Fairings, Seats, Fuel Tank, Ergonomics
Cooling System:
Radiator, Hoses, Thermostat, Coolant Specifications
Emission Control:
Component identification and basic troubleshooting (if applicable)
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement
Diagnostics:
Troubleshooting Guides for Common Issues, Electrical System Diagnostics
Repair And Overhaul:
Engine Rebuild, Transmission Repair, Suspension Overhaul, Brake System Service
Assembly Disassembly:
Step-by-step instructions for all major components
Installation Removal:
Detailed guides for component replacement
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIYers
Special Tools:
Identification and use of required special tools
Torque Specifications:
Included for all critical fasteners
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, suitable for clear printing and screen viewing
Searchability:
Likely text-searchable PDF for efficient information retrieval
Print Quality
Printability:
Designed for clear reproduction on standard printers
Binding Type
Format:
Digital (PDF) - No physical binding
Paper Type
Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Configuration:
Single Cylinder, 4-Stroke
Displacement:
Approximately 511cc
Bore X Stroke:
Not explicitly stated, but typical for this displacement
Valve Train:
DOHC, 4 Valves per cylinder (likely)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 50-60 HP (typical for this class)
Torque:
Estimated 45-50 lb-ft (typical for this class)
Fuel System
Induction:
Fuel Injection (EFI) likely utilizing Mikuni or Keihin components
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Type:
N/A
Features
Clutch:
Hydraulic, Wet Multi-plate Clutch
Final Drive:
Chain Drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1500-1520 mm (59-60 inches)
Weights
Dry Weight:
Approximately 115-120 kg (254-265 lbs)
Fuel Capacity:
Approximately 8-9 liters (2.1-2.4 gallons)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle - no standardized automotive crash tests apply)
Active Features
Braking:
Hydraulic Disc Brakes (Front & Rear)
Suspension:
Adjustable Suspension for enhanced stability and control
Passive Features
Lighting:
Headlight, Taillight, Turn Signals
Ergonomics:
Designed for rider control and comfort during off-road use
💡 Technology Features
Infotainment
Features:
Basic LCD Display (Speedometer, Odometer, Trip Meter, Clock, Engine Warning Light)
Driver Assistance
Features:
N/A (Focus on rider input and mechanical performance)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10-15 hours of off-road riding or annually.
Air Filter Cleaning:
Frequently, depending on riding conditions (e.g., every few rides in dusty environments).
Chain Lubrication Adjustment:
Regularly, at least every 500 km (300 miles) or after washing/off-road use.
Spark Plug Replacement:
Typically every 100-150 hours of operation.
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 10W-50 Motorcycle Oil (e.g., Motul 5100 or equivalent)
Coolant Type:
Ethylene Glycol based motorcycle coolant (e.g., Pre-mixed 50/50 coolant)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Clutch Fluid Type:
DOT 4 Hydraulic Clutch Fluid (if applicable, check specific model for shared reservoir)
Known Issues
Electrical Gremlins:
Some owners report minor electrical connections or sensor issues requiring periodic attention.
Clutch Actuation:
Occasional reports of clutch slave cylinder seals or actuation issues.
Suspension Seals:
Like many off-road bikes, maintaining fork and shock seals is crucial to prevent leaks.
📚 Vehicle History
Brand Heritage
Legacy:
Husqvarna Motorcycles has a long and storied history dating back to 1903, renowned for off-road performance.
Model Evolution
Te Series:
The TE series represents Husqvarna's commitment to enduro and dual-sport motorcycles, evolving with technological advancements.
Production
Manufacturing Location:
Sweden (historically) and later Italy under BMW ownership, then Pierer Mobility Group.
🏆 Awards & Recognition
Recognitions
Category:
Likely acclaimed for its performance and handling in its segment by off-road publications.
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