The 2010 Husqvarna TE250 is a capable single-cylinder, four-stroke, liquid-cooled enduro motorcycle designed for off-road enthusiasts. Known for its tractable power delivery and agile handling, this model features high-quality suspension components and a lightweight, robust chassis built for durability in demanding terrain. Its Swedish heritage and long history in off-road racing contribute to its reputation for engineering quality and performance, making it a competitive choice within its segment. This comprehensive Service Repair Manual provides detailed instructions for the maintenance, repair, and overhaul of the 2010 Husqvarna TE250. It covers all essential systems, including engine, fuel, ignition, cooling, transmission, drivetrain, suspension, brakes, wheels, and electrical systems. The manual includes routine maintenance procedures, troubleshooting guides, engine rebuild steps, and specific torque specifications, equipping owners and technicians with the knowledge needed to keep the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Husqvarna Model: TE250 Year: 2010 Product Type: Service Repair Manual Product Name: Husqvarna TE250 2010 Service Repair Manual PDF 👋 Introduction Market Position Category: Enduro / Dual-Sport Motorcycle Target User: Off-road enthusiasts, trail riders, and those performing their own maintenance and repairs. Competitive Analysis Segment Competitors: KTM EXC series, Yamaha WR250, Honda CRF250X, Kawasaki KLX250. Key Features Engine Type: Single-cylinder, four-stroke, liquid-cooled engine known for its tractable power delivery. Suspension: High-quality WP suspension components, adjustable for various riding conditions. Chassis: Lightweight and robust chassis designed for agility and durability in off-road environments. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for Husqvarna TE250 2010 model. Page Count Estimated Pages: Detailed page count not provided in product description, but typical service manuals for this era and type are 300-500 pages. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of engine components, diagnosis, repair, and overhaul procedures for the 250cc four-stroke engine. Fuel System: Carburetor (Mikuni likely) or fuel injection system servicing, troubleshooting, and specifications. Ignition System: Spark plug, ignition coil, CDI unit, timing, and troubleshooting. Cooling System: Radiator, coolant, water pump, thermostat, and fan system maintenance and repair. Exhaust System: Muffler, header pipe, and emissions control systems. Transmission: Clutch operation, gearbox disassembly and assembly, gear ratios, and maintenance. Drivetrain: Chain and sprockets maintenance, adjustment, and replacement. Suspension Front: Fork disassembly, seal replacement, oil levels, and damping adjustments. Suspension Rear: Shock absorber servicing, linkage maintenance, spring preload adjustment. Brakes Front: Hydraulic brake system servicing, caliper overhaul, pad replacement, fluid bleeding, rotor inspection. Brakes Rear: Hydraulic brake system servicing, caliper overhaul, pad replacement, fluid bleeding, rotor inspection. Wheels Tires: Spoke tensioning, wheel bearing service, tire pressure, and replacement. Electrical System: Battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, wiring diagrams. Frame Chassis: Frame inspection, steering head bearing service, swingarm pivot bearing maintenance. Bodywork: Plastic panel removal and installation, seat, fuel tank, fenders. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues. Engine Rebuild: Complete engine disassembly, inspection, component replacement (piston, rings, valves, bearings), and reassembly. Suspension Service: Fork seal replacement, shock absorber service, linkage lubrication. Brake System Service: Brake fluid replacement, caliper overhaul, pad renewal. Electrical Diagnostics: Wiring diagram interpretation, component testing, fault finding. Carburetor Tuning: Jetting, idle speed, and mixture adjustments (if applicable). Torque Specifications: Crucial torque values for all critical fasteners and components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, electrical diagnostics, and suspension overhauls. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchable: Typically PDF manuals are searchable, allowing quick access to specific information. Print Quality Quality: High-resolution digital format suitable for printing individual pages or the entire manual. Binding Type Binding: Not applicable for PDF format; however, when printed, it can be bound as needed (e.g., comb, spiral, ring binder). Paper Type Paper: Not applicable for digital PDF format; for printed versions, standard copy paper or slightly heavier stock is recommended. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: Approximately 249.5 cc Bore X Stroke: Details vary by specific sub-model, but typically around 76 mm x 55 mm. Compression Ratio: Typically around 12.0:1 or higher. Valve Train: DOHC, 4 valves Performance Horsepower Est: Estimated 30-35 HP (actual figures may vary based on specific tuning and market). Torque Est: Estimated 20-24 Nm (actual figures may vary). Fuel System Carburetor: Likely Mikuni VM34 or similar, requiring specific jetting and tuning knowledge. Fuel Type: Unleaded gasoline, typically 91 octane (RON + MON) / 87 octane (AKI). Lubrication Oil Type: High-quality motorcycle-specific 4-stroke engine oil, SAE 10W-40 or 10W-50 depending on operating temperature. Oil Capacity: Approximately 1.0-1.2 liters (refer to manual for exact capacity). 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet, multi-plate, hydraulically actuated. Features Gear Ratios: Specific gear ratios would be detailed in the...
The 2010 Husqvarna TE250 is a capable single-cylinder, four-stroke, liquid-cooled enduro motorcycle designed for off-road enthusiasts. Known for its tractable power delivery and agile handling, this model features high-quality suspension components and a lightweight, robust chassis built for durability in demanding terrain. Its Swedish heritage and long history in off-road racing contribute to its reputation for engineering quality and performance, making it a competitive choice within its segment.
This comprehensive Service Repair Manual provides detailed instructions for the maintenance, repair, and overhaul of the 2010 Husqvarna TE250. It covers all essential systems, including engine, fuel, ignition, cooling, transmission, drivetrain, suspension, brakes, wheels, and electrical systems. The manual includes routine maintenance procedures, troubleshooting guides, engine rebuild steps, and specific torque specifications, equipping owners and technicians with the knowledge needed to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE250
Year:
2010
Product Type:
Service Repair Manual
Product Name:
Husqvarna TE250 2010 Service Repair Manual PDF
👋 Introduction
Market Position
Category:
Enduro / Dual-Sport Motorcycle
Target User:
Off-road enthusiasts, trail riders, and those performing their own maintenance and repairs.
High-quality motorcycle-specific 4-stroke engine oil, SAE 10W-40 or 10W-50 depending on operating temperature.
Oil Capacity:
Approximately 1.0-1.2 liters (refer to manual for exact capacity).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multi-plate, hydraulically actuated.
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual, crucial for performance tuning.
Transmission Oil Type:
Usually shared with engine oil or a dedicated motorcycle gearbox oil.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470 mm (57.9 inches)
Seat Height:
Approximately 950 mm (37.4 inches)
Ground Clearance:
Approximately 350 mm (13.8 inches)
Weights
Dry Weight:
Approximately 107 kg (235.9 lbs)
Wet Weight:
Approximately 115-120 kg (253.5-264.5 lbs) with fluids.
🛡️ Safety Features
Ratings
Crash Safety:
As an off-road motorcycle, it is not subjected to the same crash testing standards as street vehicles. Safety relies on rider skill and protective gear.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Passive Features
Chassis Design:
Robust frame construction for stability and rider control.
💡 Technology Features
Infotainment
Features:
Basic, focused on off-road functionality. Likely includes a digital hour meter. No advanced infotainment systems.
Driver Assistance
Features:
None. This is a pure off-road performance machine.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually, whichever comes first.
Air Filter Cleaning:
After every few rides, especially in dusty conditions.
Chain Lubrication Adjustment:
Before every ride or every 500 km (300 miles).
Spark Plug Inspection:
Every 10-20 hours of riding.
Valve Clearance Check:
Every 20-30 hours of riding or annually. Crucial for engine health.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 10W-50, API SG/SH/SJ or higher, JASO MA certified.
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Specific type may be recommended by Husqvarna.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve stem seals, wheel bearings, fork seals, and steering head bearings are typical wear items on high-use off-road bikes.
Potential Failures:
Overheating if coolant system is neglected, clutch slip from wear, valve seat wear if maintenance is missed.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in motorcycle racing and innovation, now owned by various entities over its history.
Model Evolution
Te250 Lineage:
The TE series has been a staple in Husqvarna's off-road lineup, evolving with engine technology and chassis design. The 2010 model represents a period of refinement before significant changes under new ownership.
Production
Manufacturing Location:
Historically produced in Sweden, later production locations have varied. Specific to 2010, likely Europe.
🏆 Awards & Recognition
Recognitions
Awards History:
Husqvarna motorcycles, in general, have a strong history of success in various off-road racing disciplines, often praised for their performance and handling.
Ratings
User Reviews General:
Owners often praise the bike's strong engine, capable suspension, and lightweight handling for its intended purpose.
Certifications
Emissions:
May meet Euro 3 or equivalent emissions standards for its model year, depending on the market of sale.
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