Husqvarna TE350 1995 1996 Workshop Repair Service Manual
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This workshop repair service manual provides comprehensive technical information for the TE350, covering production years 1995 and 1996. As a high-performance off-road motorcycle designed for enduro and trail riding, the TE350 embodies the mid-1990s era of European off-road engineering, known for its robust construction and capable performance. This manual is an essential resource for owners and technicians alike, offering detailed insights into the motorcycle's four-stroke, liquid-cooled engine, its 6-speed manual transmission with a hydraulic wet multi-plate clutch, and its durable steel frame. The scope of this English-language manual is extensive, encompassing all aspects of maintenance, repair, and troubleshooting for the TE350. It details engine disassembly and assembly, carburetor overhaul, transmission service, chassis and suspension maintenance, brake system servicing, and electrical system diagnostics. Furthermore, the manual includes routine maintenance procedures, diagnostic flowcharts for common issues, and step-by-step repair instructions. By providing this in-depth technical data, the manual aims to ensure the optimal performance, longevity, and safety of your TE350. 🏷️ Basic Information Identification Make: Husqvarna Model: TE350 Year: 1995, 1996 Codes Engine Code Prefix: Unknown (Specific to model year variants) 👋 Introduction Market Position Segment: Dual-sport/Enduro Motorcycle Target Audience: Owners and mechanics seeking detailed information for maintaining and repairing the Husqvarna TE350. Competitive Analysis Era: Mid-1990s European off-road motorcycles Key Features Vehicle Type: High-performance off-road motorcycle designed for enduro and trail riding. Manual Value: Provides essential technical data for ensuring optimal performance, longevity, and safety of the TE350. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Scope: All Models, Engines, Trim, Transmission Variants for specified years 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, troubleshooting, component inspection, performance tuning, valve clearance adjustment, carburetor overhaul, ignition system diagnostics, cooling system maintenance. Transmission: Clutch operation and adjustment, gearbox disassembly and assembly, shift mechanism, gear inspection, lubrication, troubleshooting shifting issues. Chassis And Suspension: Front fork service (oil change, seal replacement, spring inspection), rear shock absorber service and adjustment, swingarm and linkage lubrication and inspection, wheel bearing maintenance, steering head bearing adjustment. Brakes: Front and rear brake system servicing, hydraulic fluid replacement and bleeding, caliper inspection and rebuild, master cylinder inspection, brake pad and disc replacement, troubleshooting brake fade or sponginess. Electrical System: Wiring diagrams, lighting system maintenance, battery testing and charging, ignition coil and spark plug diagnostics, starter motor operation, charging system components (stator, regulator/rectifier), instrument panel functions. Fuel System: Fuel tank inspection and cleaning, fuel line routing and inspection, fuel filter replacement, fuel pump operation (if applicable), carburetor cleaning, jetting, and synchronization. Exhaust System: Exhaust pipe and muffler inspection, mounting hardware checks, potential for performance modifications (though manual focuses on stock). Cooling System: Radiator inspection, coolant type and capacity, hose inspection and replacement, thermostat operation, troubleshooting overheating issues. Procedures Included Maintenance: Routine checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake pad wear checks, fluid level checks, cable lubrication and adjustment. Troubleshooting: Diagnostic flowcharts for common performance issues (hard starting, stalling, misfires, power loss), electrical faults, suspension noises, braking system problems. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major systems. Diagnostics: Identification of common failure points, symptom-based troubleshooting guides, component testing procedures. Technical Depth Level: Comprehensive technical repair and service information suitable for experienced DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically, dependent on scan quality) Printability: Printable Resolution: High resolution for clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder Displacement: Approximately 350cc (exact figure may vary slightly by specific model variant) Bore X Stroke: Refer to manual for exact dimensions Cooling System: Liquid-cooled Performance Horsepower: Estimated 30-35 HP (varies by year and tuning) Torque: Refer to manual for specific torque figures Fuel System Carburetion: Mikuni VM series (common) or similar, single carburetor Fuel Type: Unleaded gasoline (Octane rating as per manual) Engine Build Valve Train: DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) depending on specific variant, 4 valves typical. 🔧 Transmission Standard Type: 6-speed manual transmission Optional Optional Transmissions: N/A (standard for this model) Features Clutch: Hydraulic wet multi-plate clutch Gear Ratios: Detailed gear ratios provided in manual Final Drive: Chain drive 📐 Dimensions Exterior Length: Refer to manual for exact dimensions Width: Refer to manual for exact dimensions Height: Refer to manual for exact dimensions Weights Dry Weight: Approximately 110-120 kg (242-265 lbs) depending on configuration Curb Weight: Refer to manual for accurate figures including fluids Payload Capacity: N/A (designed for solo rider and light luggage) Wheels And Tires Front Wheel Size: 21 inch Rear Wheel Size: 18 inch Front Tire Size: 80/100-21 (typical, check manual for specific recommendations) Rear Tire Size: 100/100-18 or 110/100-18 (typical, check manual)...
This workshop repair service manual provides comprehensive technical information for the TE350, covering production years 1995 and 1996. As a high-performance off-road motorcycle designed for enduro and trail riding, the TE350 embodies the mid-1990s era of European off-road engineering, known for its robust construction and capable performance. This manual is an essential resource for owners and technicians alike, offering detailed insights into the motorcycle's four-stroke, liquid-cooled engine, its 6-speed manual transmission with a hydraulic wet multi-plate clutch, and its durable steel frame.
The scope of this English-language manual is extensive, encompassing all aspects of maintenance, repair, and troubleshooting for the TE350. It details engine disassembly and assembly, carburetor overhaul, transmission service, chassis and suspension maintenance, brake system servicing, and electrical system diagnostics. Furthermore, the manual includes routine maintenance procedures, diagnostic flowcharts for common issues, and step-by-step repair instructions. By providing this in-depth technical data, the manual aims to ensure the optimal performance, longevity, and safety of your TE350.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE350
Year:
1995, 1996
Codes
Engine Code Prefix:
Unknown (Specific to model year variants)
👋 Introduction
Market Position
Segment:
Dual-sport/Enduro Motorcycle
Target Audience:
Owners and mechanics seeking detailed information for maintaining and repairing the Husqvarna TE350.
Competitive Analysis
Era:
Mid-1990s European off-road motorcycles
Key Features
Vehicle Type:
High-performance off-road motorcycle designed for enduro and trail riding.
Manual Value:
Provides essential technical data for ensuring optimal performance, longevity, and safety of the TE350.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Scope:
All Models, Engines, Trim, Transmission Variants for specified years
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, troubleshooting, component inspection, performance tuning, valve clearance adjustment, carburetor overhaul, ignition system diagnostics, cooling system maintenance.
Transmission:
Clutch operation and adjustment, gearbox disassembly and assembly, shift mechanism, gear inspection, lubrication, troubleshooting shifting issues.
Chassis And Suspension:
Front fork service (oil change, seal replacement, spring inspection), rear shock absorber service and adjustment, swingarm and linkage lubrication and inspection, wheel bearing maintenance, steering head bearing adjustment.
Brakes:
Front and rear brake system servicing, hydraulic fluid replacement and bleeding, caliper inspection and rebuild, master cylinder inspection, brake pad and disc replacement, troubleshooting brake fade or sponginess.
Electrical System:
Wiring diagrams, lighting system maintenance, battery testing and charging, ignition coil and spark plug diagnostics, starter motor operation, charging system components (stator, regulator/rectifier), instrument panel functions.
Fuel System:
Fuel tank inspection and cleaning, fuel line routing and inspection, fuel filter replacement, fuel pump operation (if applicable), carburetor cleaning, jetting, and synchronization.
Exhaust System:
Exhaust pipe and muffler inspection, mounting hardware checks, potential for performance modifications (though manual focuses on stock).
Cooling System:
Radiator inspection, coolant type and capacity, hose inspection and replacement, thermostat operation, troubleshooting overheating issues.
Procedures Included
Maintenance:
Routine checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake pad wear checks, fluid level checks, cable lubrication and adjustment.
Troubleshooting:
Diagnostic flowcharts for common performance issues (hard starting, stalling, misfires, power loss), electrical faults, suspension noises, braking system problems.
Repair:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major systems.
Diagnostics:
Identification of common failure points, symptom-based troubleshooting guides, component testing procedures.
Technical Depth
Level:
Comprehensive technical repair and service information suitable for experienced DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically, dependent on scan quality)
Printability:
Printable
Resolution:
High resolution for clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, single-cylinder
Displacement:
Approximately 350cc (exact figure may vary slightly by specific model variant)
Bore X Stroke:
Refer to manual for exact dimensions
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 30-35 HP (varies by year and tuning)
Torque:
Refer to manual for specific torque figures
Fuel System
Carburetion:
Mikuni VM series (common) or similar, single carburetor
Fuel Type:
Unleaded gasoline (Octane rating as per manual)
Engine Build
Valve Train:
DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) depending on specific variant, 4 valves typical.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Optional Transmissions:
N/A (standard for this model)
Features
Clutch:
Hydraulic wet multi-plate clutch
Gear Ratios:
Detailed gear ratios provided in manual
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions
Width:
Refer to manual for exact dimensions
Height:
Refer to manual for exact dimensions
Weights
Dry Weight:
Approximately 110-120 kg (242-265 lbs) depending on configuration
Curb Weight:
Refer to manual for accurate figures including fluids
Payload Capacity:
N/A (designed for solo rider and light luggage)
Wheels And Tires
Front Wheel Size:
21 inch
Rear Wheel Size:
18 inch
Front Tire Size:
80/100-21 (typical, check manual for specific recommendations)
Rear Tire Size:
100/100-18 or 110/100-18 (typical, check manual)
Dimensions
Wheelbase:
Refer to manual for exact wheelbase
Ground Clearance:
Refer to manual for exact ground clearance
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by consumer safety organizations like NHTSA or Euro NCAP in the same way as cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (as per homologation)
Frame Construction:
Steel frame, designed for off-road durability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle controls)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, odometer, and indicator lights. Manual provides detail on each gauge.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually (refer to manual for exact recommendation based on usage).
Air Filter Cleaning:
After every few rides, or as needed depending on conditions.
Spark Plug Replacement:
Refer to manual, typically every 100-200 hours or as inspection dictates.
Valve Clearance Check:
Refer to manual, critical for engine performance and longevity (e.g., every 50-100 hours).
Chain Lubrication And Adjustment:
Every 300-500 km or as needed, especially after washing or wet riding.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil, viscosity typically 10W-40 or 15W-50 (refer to manual for exact specification and API rating).
Engine Oil Capacity:
Refer to manual for exact capacity (e.g., 1.0 - 1.5 Liters).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (typically 50/50 with distilled water). Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (refer to manual for exact specification).
Transmission Oil:
Often shared with engine oil in wet clutch systems, but verify with manual.
Known Issues
Carburetor Cleaning:
Carburetors can become gummed up if the bike sits for extended periods, requiring cleaning and re-jetting.
Suspension Seals:
Fork seal leaks are common with off-road use; regular maintenance is required.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical issues, particularly in exposed environments.
Clutch Adjustment:
Clutch cable or hydraulic system may require periodic adjustment to maintain proper engagement.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand, founded in 1689, with motorcycle production dating back to 1903. Known for its off-road prowess.
Model Evolution
Te Series:
The TE (Tout Terrain or Enduro) series represents Husqvarna's line of enduro competition and trail riding motorcycles.
Mid 90S Era:
This period saw continued development in chassis, suspension, and engine technology for off-road bikes, with increasing focus on performance and reliability.
Production
Manufacturing Location:
Sweden (historically), potential shifts in manufacturing for this era.
Production Run:
1995-1996 for this specific TE350 variant.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Specific awards for the 1995-1996 TE350 are not widely documented in easily accessible databases. However, Husqvarna models of this era were generally well-regarded in off-road circles for their performance and handling.
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