This manual covers the TXC450 and TXC510 dual-sport motorcycles produced in 2010. These performance-oriented machines are designed for off-road capability with street legality, featuring liquid-cooled, DOHC, fuel-injected four-stroke engines. With a heritage rooted in off-road racing, motorcycles are known for their engineering quality and agility. The TXC models reflect this, offering a potent combination of power and handling suitable for both competitive use and versatile riding. This comprehensive workshop repair service manual provides detailed guidance for the complete service, maintenance, and troubleshooting of your 2010 TXC450 or TXC510. It includes in-depth coverage of all major systems, such as the engine, fuel injection, transmission, suspension, brakes, and electrical components. With step-by-step repair instructions, diagnostic procedures, wiring diagrams, and precise torque specifications, this manual is an essential resource for owners and technicians aiming to maintain peak performance and reliability. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC510 Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Vin Decoder Note: VIN decoding for this era of Husqvarna may require specific manufacturer resources. 👋 Introduction Market Position Category: Competition Off-Road / Dual-Sport Target User: Husqvarna owners, mechanics, and enthusiasts seeking detailed repair and maintenance guidance. Competitive Analysis Competitors Of Vehicle: KTM EXC series, Yamaha WR series, Honda CRF series, Kawasaki KLX series, Suzuki DR-Z series. Key Features Of Vehicle Performance Orientation: Designed for off-road performance with street legality, emphasizing power and agility. Engine Technology: Liquid-cooled, DOHC, fuel-injected, four-stroke engines, reflecting advanced technology for their time. Key Features Of Manual Value Proposition: Provides essential technical knowledge to maintain and repair the vehicle, reducing reliance on costly dealership services. Comprehensive Nature: Covers nearly all aspects of the motorcycle, from minor adjustments to major overhauls. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, maintenance, and troubleshooting for Husqvarna TXC450 and TXC510 models. Secondary Coverage: Wiring diagrams, torque specifications, diagnostic procedures, component identification. Page Count Estimated Page Count: Approximately 350-500 pages (typical for comprehensive workshop manuals of this type). Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of the 450cc and 510cc single-cylinder, four-stroke engines. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, and fuel tank servicing. Ignition System: CDI unit, ignition coil, spark plug, and related wiring. Lubrication System: Oil pump, oil passages, oil filter, and oil level checks. Cooling System: Radiator, coolant hoses, thermostat, fan operation, and coolant flush procedures. Transmission: Clutch operation, gearbox disassembly and assembly, gear inspection, shifting mechanism. Suspension Front: Front fork (upside-down), internal components, seals, oil levels, damping adjustments, and assembly. Suspension Rear: Monoshock rear suspension, linkage system, shock absorber servicing, spring preload adjustment, rebound/compression damping. Brakes Front: Brake caliper, master cylinder, brake lines, brake disc, pad replacement, bleeding procedure, hydraulic system. Brakes Rear: Rear brake caliper, master cylinder, brake lines, brake disc, pad replacement, bleeding procedure, hydraulic system. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, switches, fuses. Wheels Tires: Spoke tensioning, wheel bearing inspection and replacement, tire pressure, tire changes. Frame Chassis: Frame inspection, steering head bearing maintenance, swingarm maintenance, general chassis components. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement. Troubleshooting: Diagnostic charts for common starting, running, electrical, and performance issues. Repair: Step-by-step instructions for component removal, installation, and rebuilding. Diagnostics: Procedures for diagnosing engine faults, electrical system issues, and mechanical problems. Specifications: Torque values for all critical fasteners, clearances, fluid capacities, and electrical values. Technical Depth Depth: Comprehensive; covers basic owner maintenance to full engine and transmission rebuilds. Diagnostic Tools: Mentions diagnostic procedures, but specific electronic diagnostic tools are generally not required for this model's era, relying more on mechanical and electrical symptom analysis. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Typically searchable text, allowing for quick information retrieval. Print Quality Image Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement Txc450: 449.8 cc Displacement Txc510: 477.4 cc (commonly marketed as 510cc) Bore Stroke Txc450: 97 mm x 60.8 mm Bore Stroke Txc510: 98 mm x 64.3 mm Cooling System: Liquid-cooled Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower Txc450: Estimated 50-55 HP (crank) - actual figures vary by dyno and tuning. Horsepower Txc510: Estimated 55-60 HP (crank) - actual figures vary by dyno and tuning. Torque Txc450: Estimated 45-48 Nm (crank) - actual figures vary. Torque Txc510: Estimated 48-52 Nm (crank) - actual figures vary. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Mikuni (model specific, manual will clarify). Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2. Fuel Tank Capacity: Approximately 7.5 - 8.5 Liters (manual...