🏷️ Basic Information Identification Make: Hyster Model: S135XL, S155XL, S135XL2, S155XL2 Model Code: C024 Vehicle Type: Forklift Truck 👋 Introduction Market Position Target Audience: Hyster forklift owners, maintenance technicians, repair shops, and DIY mechanics. Key Features Value Proposition: Enables users to perform repairs and maintenance themselves, saving significant costs. Content Type: Includes specifications, diagrams, and actual photo illustrations for clarity. 📋 Manual Details Coverage Manual Type: Service Repair Manual Language: English File Format: PDF Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Searchable: Yes Bookmarked: Yes Download Requirements: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Frame: Detailed inspection, repair, and overhaul of the forklift frame structure. Engine Gm: GM V6-4.3L Engine with Fuel Injection: Comprehensive diagnostics, maintenance, disassembly, and reassembly procedures. Engine Perkins: Perkins Diesel Engine 1104 (RE): In-depth coverage of maintenance, repair, and troubleshooting for the Perkins diesel engine. Cooling System: Complete service procedures for the cooling system, including radiator, hoses, thermostat, and coolant. Fuel System Lpg Gasoline: Electronic Controlled LPG/Gasoline Fuel System for GM 3.0L and 4.3L EPA Compliant Engines: Detailed explanations of the fuel injection system, LPG components, and troubleshooting. Transmission Ps 2 Speed: Two-Speed Powershift (PS) Transmission: Description of operation, repair procedures, and maintenance for the powershift transmission. Differential: Service and repair of the differential assembly, including lubrication and wear checks. Drive Axle: Maintenance, inspection, and repair of the drive axle components. Steering Control Unit: Service and adjustment of the steering control unit. Steering Axle: Detailed procedures for the steering axle, including kingpins, bushings, and alignment. Brake System: Comprehensive coverage of the brake system, including hydraulic components, adjustment, and maintenance. Hydraulic Gear Pumps: Service and troubleshooting for hydraulic gear pumps. Hydraulic Pump Drive: Information on the hydraulic pump drive assembly, including maintenance and repair. Hydraulic System: In-depth coverage of the entire hydraulic system, including flow diagrams and component testing. Main Control Valve: Service, adjustment, and repair of the main hydraulic control valve. Tilt Cylinders: Maintenance, seal replacement, and repair procedures for tilt cylinders. Alternator: Service and testing of the alternator. Starter: Troubleshooting and repair of the starter motor. Instrument Panel: Diagnosis and repair of instrument panel indicators and senders. ECM Diagnostics: Electronic Control Module (ECM) Diagnostics: Procedures for diagnosing and troubleshooting the ECM. Troubleshooting Gm Engines: Troubleshooting for GM 3.0L and 4.3L EPA Compliant Engines: Specific diagnostic procedures and common issues. Ignition Gm 4.3L: High Voltage Switch (HVS) Ignition for GM 4.3L EPA Compliant Engines: Information on ignition system components and diagnostics. Lift Cylinders: Maintenance, seal replacement, and repair procedures for lift cylinders. Masts: Detailed information on mast types, inspection, maintenance, and repair. Fasteners: Information on Metric and Inch (SAE) fasteners used in the forklift. Capacities Specifications: Dedicated section for capacities and technical specifications of all components. Procedures Included Maintenance: Periodic maintenance schedules and procedures for all major systems. Assembly Disassembly: Complete step-by-step instructions for assembly and disassembly of components. Servicing: Detailed servicing procedures for all aspects of the forklift. Diagnosing: Comprehensive diagnostic procedures for troubleshooting issues across all systems. Repair: Actual repair procedures with step-by-step instructions. Troubleshooting: Extensive troubleshooting guides for identifying and resolving common and complex problems. Diagnostics Schemes: Schemes and diagrams are provided to aid in diagnostic processes. Technical Maintenance: Step-by-step technical maintenance procedures for optimal forklift performance. Technical Depth Depth: Complete service and repair information, suitable for both basic maintenance and complex rebuilds. Includes detailed diagrams and photo illustrations. Illustrations: Contains actual real photo illustrations to guide users through procedures. 📊 Manual Specifications File Characteristics File Format: PDF Print Quality: High-resolution, printable pages. Search Capability: Full text search functionality. Zoom Capability: Yes Bookmarking: Yes Completeness: 100% Complete and Intact, no missing/corrupt pages/sections. Delivery Delivery Method: Instant Download Download Time: Immediate upon payment completion. ⚙️ Engine Specifications Primary Engine Gm Make Model: GM V6-4.3L with Fuel Injection Primary Engine Perkins Make Model: Perkins Diesel 1104 (RE) Lpg Gasoline Engines Make Model: GM 3.0L and 4.3L EPA Compliant Fuel System Details Fuel System Types: Fuel Injection (GM), Diesel Injection (Perkins), Electronic Controlled LPG/Gasoline 🔧 Transmission Type Transmission Type: Two-Speed Powershift (PS) Features Powershift Operation: Detailed description and repair of the powershift transmission operation. 📐 Dimensions General Specifications Availability: Specific dimensions, capacities, and weights are provided within the manual. 🛡️ Safety Features General Safety Information: The manual includes information related to safety procedures and potential hazards associated with forklift operation and maintenance. 💡 Technology Features Engine Management ECM Diagnostics: Detailed diagnostics for the Electronic Control Module (ECM), essential for modern engine management. Fuel System Technology Lpg Gasoline Control: Advanced electronic control systems for LPG/Gasoline fuel delivery. 🔧 Maintenance Service Intervals Interval Coverage: Detailed periodic maintenance schedules are included. Fluid Specifications Fluid Types: The manual covers necessary fluid specifications for engine oil, hydraulic fluid, transmission fluid, and coolant. Known Issues Troubleshooting Scope: The manual provides troubleshooting guides to address...