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Hyundai Tucson Service Repair Manual 2010-2012

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🏷️ Basic Information Identification Make: Hyundai Model: Tucson Generation: Second Generation (LM) Production Years Covered: 2010, 2011, 2012 Body Styles: 5-door SUV Codes Platform Code: LM 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition Cost Savings: Inexpensive way to keep your vehicle working properly and save money on repairs. Key Features Detail Level: Detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions based on complete disassembly. Manual Source Type: Primary source for repair and service information. 📋 Manual Details Coverage Areas Major Systems Covered: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, 4WD System, Driveshaft and Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior & Exterior), Body Electrical System, HVAC Page Count Total Pages: > 5000 Manual Type Type: Complete Service and Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems (belts/chains), oil pump, oil cooler, water pump, seals, gaskets, torque specifications, component measurements. Engine Electrical: Starting system, charging system (alternator, starter motor, battery), ignition system (spark plugs, coils, timing), engine control unit (ECU) diagnostics, sensors (crankshaft position, camshaft position, oxygen, MAF, MAP, TPS, coolant temp), actuators (injectors, throttle body), wiring diagrams. Emission Control: Catalytic converter, oxygen sensors, secondary air injection system, exhaust gas recirculation (EGR) system, evaporative emission control (EVAP) system, onboard diagnostics (OBD-II) monitoring and fault codes. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, fuel tank, throttle body, fuel injection system diagnostics, pressure testing. Transmission Manual: Clutch operation, clutch assembly (disc, pressure plate, release bearing), flywheel, clutch hydraulics, manual transaxle disassembly, assembly, gear selection, synchromesh, lubrication, torque specifications. Transmission Automatic: Automatic transaxle disassembly, assembly, hydraulic control system, valve body, torque converter, gear sets, clutches, bands, electronic control, shift solenoids, fluid types and capacities, diagnostics. 4Wd System: Transfer case operation, front and rear differentials, drive shafts, CV joints, coupling mechanisms, lubrication, maintenance, troubleshooting. Suspension System: Front suspension (struts, control arms, ball joints, bushings, sway bar), rear suspension (shocks, springs, trailing arms, multi-link), wheel alignment specifications, bearing replacement, component wear checks. Steering System: Power steering pump, steering rack, tie rods, power steering fluid, steering column, steering wheel, alignment specifications, troubleshooting. Brake System: Front and rear disc brakes, brake calipers, brake pads, brake rotors, master cylinder, brake booster, ABS system, EBD system, parking brake, brake fluid types and bleeding procedures, hydraulic line routing. Body Electrical System: Lighting (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, instrument cluster, warning lights, fuse box diagrams, relay locations, body control module (BCM) diagnostics, wiring schematics. HVAC System: Air conditioning (compressor, condenser, evaporator, expansion valve, refrigerant types, charging procedures), heating system (heater core, blower motor), climate control unit, cabin air filter replacement. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush, air filter replacement, cabin air filter replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common fault identification and resolution for all major systems. Repair Rebuild: Step-by-step instructions for component removal, repair, overhaul, and reinstallation of all major vehicle systems. Diagnostics: Detailed guidance on using diagnostic tools, interpreting scan data, pinpoint testing electrical circuits, and performing specific system tests. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair. Illustrations Diagrams Visual Aids: Detailed illustrations, diagrams, and hundreds of photos for each service and repair procedure. Wiring Schematics Electrical Diagrams: Includes comprehensive wiring schematics for all electrical systems. 📊 Manual Specifications File Format Format: PDF Compatibility: All Windows, Mac, Linux OS, iPhone, iPad, Android Software Requirements: Adobe PDF Reader, WinZip Print Quality Features: Printable, Zoomable Searchability Functionality: Searchable and Bookmarked Completeness Integrity: 100% Complete and Intact, No Missing/Corrupt Pages ⚙️ Engine Specifications Primary Engine Engine Options Covered: 2.4L Theta II GDI I4 (G4KC), 2.0L Theta II MPI I4 (G4KD) Performance 2.4L Horsepower: Approx. 176 hp @ 6000 rpm Torque: Approx. 168 lb-ft @ 4000 rpm Performance 2.0L Horsepower: Approx. 164 hp @ 6200 rpm Torque: Approx. 146 lb-ft @ 4600 rpm Fuel System Injection Type: Multi-point fuel injection (MPI) and Gasoline Direct Injection (GDI) Emission Standards Coverage: Includes procedures related to emission control systems. 🔧 Transmission Standard Type: 6-speed Manual Transaxle (M6CF4) Optional Type: 6-speed Automatic Transaxle (A6LF1) Features Drive Type: Front-wheel drive (FWD) and All-wheel drive (AWD) options available 📐 Dimensions Exterior Length: Approx. 174.5 inches (4430 mm) Width: Approx. 72.8 inches (1849 mm) Height: Approx. 65.2 inches (1656 mm) Wheelbase Measurement: Approx. 104.7 inches (2659 mm) Weights Curb Weight Approx: 3,300 - 3,550 lbs (1497 - 1610 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-star (for 2010 model year tested) IIHS Top Safety Pick: Yes (for...
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Hyundai Tucson Service Repair Manual 2010-2012Hyundai Tucson Service Repair Manual 2010-2012Hyundai Tucson Service Repair Manual 2010-2012Hyundai Tucson Service Repair Manual 2010-2012
🏷️ Basic Information
Identification
Make:
Hyundai
Model:
Tucson
Generation:
Second Generation (LM)
Production Years Covered:
2010, 2011, 2012
Body Styles:
5-door SUV
Codes
Platform Code:
LM
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Value Proposition
Cost Savings:
Inexpensive way to keep your vehicle working properly and save money on repairs.
Key Features
Detail Level:
Detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions based on complete disassembly.
Manual Source
Type:
Primary source for repair and service information.
📋 Manual Details
Coverage Areas
Major Systems Covered:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, 4WD System, Driveshaft and Axle, Suspension, Steering, Restraint Systems, Brake System, Body (Interior & Exterior), Body Electrical System, HVAC
Page Count
Total Pages:
> 5000
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems (belts/chains), oil pump, oil cooler, water pump, seals, gaskets, torque specifications, component measurements.
Engine Electrical:
Starting system, charging system (alternator, starter motor, battery), ignition system (spark plugs, coils, timing), engine control unit (ECU) diagnostics, sensors (crankshaft position, camshaft position, oxygen, MAF, MAP, TPS, coolant temp), actuators (injectors, throttle body), wiring diagrams.
Emission Control:
Catalytic converter, oxygen sensors, secondary air injection system, exhaust gas recirculation (EGR) system, evaporative emission control (EVAP) system, onboard diagnostics (OBD-II) monitoring and fault codes.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, fuel tank, throttle body, fuel injection system diagnostics, pressure testing.
Transmission Manual:
Clutch operation, clutch assembly (disc, pressure plate, release bearing), flywheel, clutch hydraulics, manual transaxle disassembly, assembly, gear selection, synchromesh, lubrication, torque specifications.
Transmission Automatic:
Automatic transaxle disassembly, assembly, hydraulic control system, valve body, torque converter, gear sets, clutches, bands, electronic control, shift solenoids, fluid types and capacities, diagnostics.
4Wd System:
Transfer case operation, front and rear differentials, drive shafts, CV joints, coupling mechanisms, lubrication, maintenance, troubleshooting.
Suspension System:
Front suspension (struts, control arms, ball joints, bushings, sway bar), rear suspension (shocks, springs, trailing arms, multi-link), wheel alignment specifications, bearing replacement, component wear checks.
Steering System:
Power steering pump, steering rack, tie rods, power steering fluid, steering column, steering wheel, alignment specifications, troubleshooting.
Brake System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, master cylinder, brake booster, ABS system, EBD system, parking brake, brake fluid types and bleeding procedures, hydraulic line routing.
Body Electrical System:
Lighting (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, instrument cluster, warning lights, fuse box diagrams, relay locations, body control module (BCM) diagnostics, wiring schematics.
HVAC System:
Air conditioning (compressor, condenser, evaporator, expansion valve, refrigerant types, charging procedures), heating system (heater core, blower motor), climate control unit, cabin air filter replacement.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush, air filter replacement, cabin air filter replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault identification and resolution for all major systems.
Repair Rebuild:
Step-by-step instructions for component removal, repair, overhaul, and reinstallation of all major vehicle systems.
Diagnostics:
Detailed guidance on using diagnostic tools, interpreting scan data, pinpoint testing electrical circuits, and performing specific system tests.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair.
Illustrations Diagrams
Visual Aids:
Detailed illustrations, diagrams, and hundreds of photos for each service and repair procedure.
Wiring Schematics
Electrical Diagrams:
Includes comprehensive wiring schematics for all electrical systems.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Windows, Mac, Linux OS, iPhone, iPad, Android
Software Requirements:
Adobe PDF Reader, WinZip
Print Quality
Features:
Printable, Zoomable
Searchability
Functionality:
Searchable and Bookmarked
Completeness
Integrity:
100% Complete and Intact, No Missing/Corrupt Pages
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
2.4L Theta II GDI I4 (G4KC), 2.0L Theta II MPI I4 (G4KD)
Performance 2.4L
Horsepower:
Approx. 176 hp @ 6000 rpm
Torque:
Approx. 168 lb-ft @ 4000 rpm
Performance 2.0L
Horsepower:
Approx. 164 hp @ 6200 rpm
Torque:
Approx. 146 lb-ft @ 4600 rpm
Fuel System
Injection Type:
Multi-point fuel injection (MPI) and Gasoline Direct Injection (GDI)
Emission Standards
Coverage:
Includes procedures related to emission control systems.
🔧 Transmission
Standard
Type:
6-speed Manual Transaxle (M6CF4)
Optional
Type:
6-speed Automatic Transaxle (A6LF1)
Features
Drive Type:
Front-wheel drive (FWD) and All-wheel drive (AWD) options available
📐 Dimensions
Exterior
Length:
Approx. 174.5 inches (4430 mm)
Width:
Approx. 72.8 inches (1849 mm)
Height:
Approx. 65.2 inches (1656 mm)
Wheelbase
Measurement:
Approx. 104.7 inches (2659 mm)
Weights
Curb Weight Approx:
3,300 - 3,550 lbs (1497 - 1610 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-star (for 2010 model year tested)
IIHS Top Safety Pick:
Yes (for 2010-2011 model years)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control
Ebd:
Standard Electronic Brake-force Distribution
Passive Features
Airbags:
Front, front-side, and side-curtain airbags
💡 Technology Features
Infotainment
Features:
Available infotainment systems included AM/FM/CD/MP3 players, satellite radio, and optional navigation systems. Audio system controls often integrated into the steering wheel.
Driver Assistance
Features:
Features such as rearview cameras (on some trims) and parking assist sensors were available.
Connectivity
Features:
Auxiliary audio input jack for external devices was standard on most models.
🔧 Maintenance
Service Intervals Oil Change
Recommendation:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (check owner's manual for specific severe/normal conditions and engine type).
Service Intervals Tire Rotation
Recommendation:
Every 7,500 miles (12,000 km)
Fluid Specifications Engine Oil
Type 2.4L:
SAE 0W-20 Synthetic (API SN or higher recommended)
Type 2.0L:
SAE 5W-20 Synthetic (API SN or higher recommended)
Fluid Specifications Coolant
Type:
Hyundai/Kia Long Life Coolant (or equivalent HOAT coolant)
Fluid Specifications Brake Fluid
Type:
DOT 3 or DOT 4 Brake Fluid
Fluid Specifications Transmission Auto
Type:
SP-IV ATF (or equivalent)
Known Issues
Engine Oil Consumption:
Some owners report higher than expected oil consumption, particularly with the 2.4L Theta II engine. This can be related to piston ring design and potential carbon buildup.
Electrical Gremlins:
Occasional reports of issues with body electrical components, such as interior lights, power windows, and infotainment systems, which can be traced through the detailed wiring diagrams.
Suspension Noises:
Wear in suspension components like bushings and ball joints can lead to clunking or rattling noises over bumps, which this manual details for replacement.
Filter Part Numbers
Oil Filter 2.4L:
Example: 26300-03000 (confirm with specific vehicle VIN)
Air Filter:
Example: 28113-2Z100 (confirm with specific vehicle VIN)
📚 Vehicle History
Brand Heritage
Hyundai SUV History:
Hyundai has a growing history in the SUV segment, with the Tucson being a key player in the compact SUV market.
Model Evolution
Generation Introduction:
The second generation Tucson (LM) was introduced for the 2010 model year, offering a significant redesign from its predecessor.
Production
Manufacturing Locations:
Produced in various locations globally, including South Korea and China.
🏆 Awards & Recognition
Recognitions
IIHS Award:
Top Safety Pick by the Insurance Institute for Highway Safety (IIHS) for the 2010 and 2011 model years, reflecting strong performance in crash tests.
Ratings
Consumer Reports Ratings:
While specific ratings vary, the Tucson generally received average to above-average scores for reliability and performance within its class during this period, as documented by consumer automotive organizations.
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