IH Case 856XL 856 XL Diesel Tractor Illustrated Parts Catalog Manual-Improved-PDF
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🏷️ Basic Information Identification Make: International Harvester (IH) / Case IH Model: 856XL / 856 XL Product Type: Illustrated Parts Catalog Manual Codes Model Code Designation: XL Series 👋 Introduction Market Position Target Audience: Owners, technicians, parts departments, and restoration specialists of IH Case 856XL tractors. Value Proposition: Provides essential part information and numbers to save time and money when ordering parts and performing maintenance or repairs. Key Features Feature 1: Instant download for immediate access. Feature 2: Multilingual support (English, German, French). Feature 3: Comprehensive, factory-sourced part information. Feature 4: Detailed illustrations and exploded views. Feature 5: Enhanced PDF features: searchable, indexed, bookmarked. 📋 Manual Details Coverage Areas Primary Coverage: IH Case 856XL Diesel Tractor Secondary Coverage: All components and assemblies for the 856XL model Page Count Estimated Page Count: Extensive (Parts Catalogs are typically comprehensive, often exceeding 300-500 pages depending on model complexity) Manual Type Type: Illustrated Parts Catalog (IPC) Language Languages: English, German, French Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine assembly and sub-components (block, head, pistons, crankshaft, camshaft, fuel system, cooling system, lubrication system, exhaust) Transmission: Gearbox, clutch, PTO drive, differential, final drives, hydraulic PTO clutch (if applicable) Drivetrain: Front axle, rear axle, drive shafts, universal joints, steering components Hydraulics: Hydraulic pump, control valve, lift arms, stabilizers, external hydraulic connections, hydraulic reservoir and filter Electrical: Starter, alternator, battery, lighting, wiring harnesses, instrument panel components, sensors Chassis And Frame: Main frame, front support, drawbar, fenders, ROPS (Roll Over Protective Structure) Operator Station: Seat, controls, pedals, steering column, dashboard, cab components (if equipped) Braking System: Brake pedals, master cylinder, brake discs/drums, parking brake mechanism Steering System: Steering wheel, steering column, steering pump, steering cylinders/gears Wheels And Tires: Wheel rims, hubs, lug nuts, tire sizes Hitches And Implements: Three-point hitch components, drawbar, hydraulic couplers for implements Bodywork And Sheetmetal: Hood, fenders, side panels, grille, battery box Procedures Included Part Identification: Detailed illustrations with callouts and corresponding part numbers for every component. Assembly Disassembly Guidance: Exploded views provide visual guidance necessary for disassembling and reassembling components. Servicing And Rebuilding: Assists in identifying parts required for routine servicing, rebuilding, and overhauls. Part Ordering: Facilitates accurate part ordering by providing correct part numbers. Troubleshooting Support: While primarily a parts catalog, accurate part identification is crucial for troubleshooting faulty components. Technical Depth Depth: Comprehensive component-level breakdown. Focuses on part identification and interchangeability rather than repair procedures. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text for quick access to specific part numbers or descriptions. Navigation: Includes bookmarks and an index for efficient navigation. Compatibility: Compatible with all major operating systems and devices including Windows, macOS, iOS, Android. Print Quality Printability: Printable pages, allowing for hard copies of specific sections or the entire manual. Image Quality: Improved quality PDF with clear, detailed illustrations and exploded views. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Family: IH D-series diesel engines (likely a variant of the D-239 or similar) Engine Type: Naturally Aspirated Diesel Displacement: Approximately 3.9 Liters (239 cubic inches) - common for this series Bore X Stroke: Likely around 101.6 mm x 118.1 mm (4.00 in x 4.65 in) - typical for D-239 Horsepower Rating: Approximately 75-85 PTO horsepower (depending on specific configuration and tuning) Torque Rating: Around 200-220 lb-ft (approximate, actual may vary) Fuel System Injection System: Direct Injection, typically with a rotary or inline injection pump (e.g., Bosch or CAV/Lucas) Fuel Type: Diesel Fuel Cooling System Cooling Method: Water Cooled Lubrication System Oil Type: Diesel Engine Oil (e.g., SAE 15W-40 API CG-4 or higher) Oil Capacity: Approximately 8-10 quarts (7.5-9.5 liters) - specific capacity requires manual confirmation 🔧 Transmission Standard Type: Synchronized Gear Transmission (often a 12-speed forward, 4-speed reverse or similar configuration) Gear Selection: Range selector and gear lever for multi-speed operation Features Pto Options: Standard 540/1000 RPM PTO, possibly with independent PTO clutch Hydraulic System Integration: Powershift or independent PTO operation via hydraulic clutch pack, integrated with tractor's hydraulic system. Fluid Specifications Transmission Oil Type: Universal Tractor Transmission Fluid (UTTF) or equivalent ISO VG 46/68 hydraulic fluid/oil Fluid Capacities Transmission Oil Capacity: Approximately 35-40 liters (9-10.5 gallons) for main transmission and hydraulic reservoir - specific capacity to be confirmed from manual 📐 Dimensions Exterior Wheelbase: Approximately 2360-2410 mm (93-95 inches) - varies by configuration Length: Approximately 3900-4100 mm (153-161 inches) - without implements Width: Approximately 1800-2000 mm (71-79 inches) - at rear axle Height: Approximately 2500-2700 mm (98-106 inches) - to top of exhaust/ROPS Weights Operating Weight: Approximately 4000-4500 kg (8800-9900 lbs) - without ballast Front Axle Capacity: Designed to carry significant front-end loads for tractor stability. Rear Axle Capacity: High load capacity for draft work and stability. Wheel Base Type: 2WD Standard Configuration 🛡️ Safety Features Ratings...
Three-point hitch components, drawbar, hydraulic couplers for implements
Bodywork And Sheetmetal:
Hood, fenders, side panels, grille, battery box
Procedures Included
Part Identification:
Detailed illustrations with callouts and corresponding part numbers for every component.
Assembly Disassembly Guidance:
Exploded views provide visual guidance necessary for disassembling and reassembling components.
Servicing And Rebuilding:
Assists in identifying parts required for routine servicing, rebuilding, and overhauls.
Part Ordering:
Facilitates accurate part ordering by providing correct part numbers.
Troubleshooting Support:
While primarily a parts catalog, accurate part identification is crucial for troubleshooting faulty components.
Technical Depth
Depth:
Comprehensive component-level breakdown. Focuses on part identification and interchangeability rather than repair procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick access to specific part numbers or descriptions.
Navigation:
Includes bookmarks and an index for efficient navigation.
Compatibility:
Compatible with all major operating systems and devices including Windows, macOS, iOS, Android.
Print Quality
Printability:
Printable pages, allowing for hard copies of specific sections or the entire manual.
Image Quality:
Improved quality PDF with clear, detailed illustrations and exploded views.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
IH D-series diesel engines (likely a variant of the D-239 or similar)
Engine Type:
Naturally Aspirated Diesel
Displacement:
Approximately 3.9 Liters (239 cubic inches) - common for this series
Bore X Stroke:
Likely around 101.6 mm x 118.1 mm (4.00 in x 4.65 in) - typical for D-239
Horsepower Rating:
Approximately 75-85 PTO horsepower (depending on specific configuration and tuning)
Torque Rating:
Around 200-220 lb-ft (approximate, actual may vary)
Fuel System
Injection System:
Direct Injection, typically with a rotary or inline injection pump (e.g., Bosch or CAV/Lucas)
Fuel Type:
Diesel Fuel
Cooling System
Cooling Method:
Water Cooled
Lubrication System
Oil Type:
Diesel Engine Oil (e.g., SAE 15W-40 API CG-4 or higher)
Oil Capacity:
Approximately 8-10 quarts (7.5-9.5 liters) - specific capacity requires manual confirmation
🔧 Transmission
Standard
Type:
Synchronized Gear Transmission (often a 12-speed forward, 4-speed reverse or similar configuration)
Gear Selection:
Range selector and gear lever for multi-speed operation
Features
Pto Options:
Standard 540/1000 RPM PTO, possibly with independent PTO clutch
Hydraulic System Integration:
Powershift or independent PTO operation via hydraulic clutch pack, integrated with tractor's hydraulic system.
Fluid Specifications
Transmission Oil Type:
Universal Tractor Transmission Fluid (UTTF) or equivalent ISO VG 46/68 hydraulic fluid/oil
Fluid Capacities
Transmission Oil Capacity:
Approximately 35-40 liters (9-10.5 gallons) for main transmission and hydraulic reservoir - specific capacity to be confirmed from manual
📐 Dimensions
Exterior
Wheelbase:
Approximately 2360-2410 mm (93-95 inches) - varies by configuration
Length:
Approximately 3900-4100 mm (153-161 inches) - without implements
Width:
Approximately 1800-2000 mm (71-79 inches) - at rear axle
Height:
Approximately 2500-2700 mm (98-106 inches) - to top of exhaust/ROPS
Weights
Operating Weight:
Approximately 4000-4500 kg (8800-9900 lbs) - without ballast
Front Axle Capacity:
Designed to carry significant front-end loads for tractor stability.
Rear Axle Capacity:
High load capacity for draft work and stability.
Wheel Base Type:
2WD Standard Configuration
🛡️ Safety Features
Ratings
Rollover Protection:
Typically equipped with a ROPS (Roll Over Protective Structure) or can be fitted with a cab that includes ROPS. Essential safety feature for tractor operations.
Active Features
Braking System Design:
Internal expanding shoe brakes or wet disc brakes, depending on specific build. Dual brake pedals for independent wheel braking or combined braking.
Parking Brake:
Independent parking brake mechanism.
Passive Features
Lighting System:
Headlights, taillights, and work lights (optional) for visibility in varying conditions.
Operator Visibility:
Designed for good visibility of the work area and surrounding environment from the operator's station.
💡 Technology Features
Infotainment
Instrumentation:
Basic analog gauges for oil pressure, coolant temperature, fuel level, and tachometer. Warning lights for critical functions.
Driver Assistance
Power Steering:
Hydrostatic power steering for easier maneuverability.
Connectivity
Implement Controls:
Lever controls for hydraulic lift, draft control, and auxiliary hydraulic circuits (if equipped).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type. Manual consultation essential.
Fuel Filter Replacement:
Regular replacement recommended, often alongside oil changes or as per manufacturer's schedule.
Air Filter Maintenance:
Regular inspection and cleaning/replacement, critical for engine longevity.
Hydraulic Oil Filter:
Typically replaced every 500-1000 operating hours or annually.
Fluid Specifications
Engine Coolant:
Ethylene Glycol based antifreeze/coolant mixture (50/50 ratio recommended) to prevent freezing and corrosion.
Hydraulic Fluid:
UTTF (Universal Tractor Transmission Fluid) or hydraulic oil meeting appropriate viscosity and performance specifications (e.g., ISO VG 46/68).
Known Issues
Common Wear Points:
Hydraulic pump wear, clutch wear, PTO engagement issues, and potential for front axle component wear under heavy load.
Electrical Issues:
Age-related degradation of wiring harnesses and connections can lead to intermittent electrical faults.
Engine Reliability:
IH D-series engines are generally robust but require diligent maintenance, especially regarding fuel system cleanliness and cooling system integrity.
Filter Part Numbers
Engine Oil Filter:
Refer to specific IH/Case IH part number within the catalog for accurate fitment (e.g., IH Part No. 3099940R1 or equivalent aftermarket).
Fuel Filter:
Refer to specific IH/Case IH part number within the catalog for accurate fitment (e.g., IH Part No. 3097210R1 or equivalent aftermarket).
Hydraulic Filter:
Refer to specific IH/Case IH part number within the catalog for accurate fitment.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Part of the strong agricultural heritage of International Harvester, continuing under the Case IH brand after the merger.
Model Evolution
Xl Series Context:
The XL series represented an evolution in IH/Case tractor design, focusing on operator comfort, power, and versatility in the medium horsepower range.
Predecessor Models:
Successor to earlier IH 8xx series tractors, incorporating advancements in transmission and hydraulic technology.
Production
Production Period:
The 856XL was produced in the 1980s and early 1990s, a period of significant transition for IH and the formation of Case IH.
Manufacturing Locations:
Likely manufactured at various IH/Case IH plants in North America and Europe.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The 856XL was a respected workhorse in its class, known for its durability and reliability in demanding agricultural applications.
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