Isuzu Rodeo 2003-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Vehicle Type: Compact to Mid-size SUV Codes Chassis Codes: UCS Platform: Isuzu R-series platform (shared with Honda Passport) 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Truck Target Audience: DIY mechanics, automotive repair shops, and Isuzu Rodeo owners. Competitive Analysis Competitors: Honda Passport, Toyota 4Runner, Nissan Pathfinder, Ford Explorer Key Features Vehicle Strengths: Robust chassis, capable 4WD system, spacious interior for its class. Manual Benefit: Inexpensive way to perform maintenance and repairs, saving on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: V6 (3.5L 6VE1, 6VD1), 4-Cylinder (2.2L C22SE) Engine Management: Fuel Injection (EFI), Ignition System, Emission Controls (OBD-II) Transmission: Automatic (4L30-E), Manual (MUA5) Drivetrain: Four-Wheel Drive (4WD) System (TOD - Torque-On-Demand), Differentials, Axles Suspension: Front Independent Torsion Bar, Rear Multi-Link Solid Axle Brakes: Front Disc (Vented), Rear Disc, ABS (Anti-lock Braking System) Steering: Power Rack and Pinion Electrical: 12V System, Battery, Charging System, Lighting, Fuses, Relays, ECUs HVAC: Heating, Ventilation, Air Conditioning System Body: Body Panels, Doors, Glass, Interior Trim, Frame Chassis: Frame Construction, Mounting Points Safety Systems: Airbags, Seatbelts, ABS Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Lookup, Circuit Diagrams Repair: Engine Overhauls, Transmission Rebuilds, Suspension Component Replacement, Brake Service Overhaul: Complete Engine and Transmission Rebuild Procedures Disassembly Assembly: Detailed steps for component removal and installation Specifications Data: Torque Values, Clearances, Alignment Specifications, Electrical Resistance Wiring Diagrams: Comprehensive electrical schematics for all systems Troubleshooting Charts: Flowcharts for diagnosing common faults Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Detail Level: Step-by-step instructions with detailed illustrations and diagrams. Diagnostic Capabilities: Advanced diagnostic procedures and testing methods for all electronic and mechanical systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution scans for clear readability of text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Completeness Completeness: Full factory service manual content. ⚙️ Engine Specifications Primary Engine Engine Code 1: 6VE1 Engine Type 1: 3.5L (3475cc) DOHC V6 Bore Stroke 1: 93.4 mm x 83.2 mm Compression Ratio 1: 9.0:1 Horsepower 1: 205 hp @ 5500 rpm Torque 1: 214 lb-ft @ 3000 rpm Secondary Engine Engine Code 2: 6VD1 Engine Type 2: 3.2L (3165cc) DOHC V6 Horsepower 2: 190 hp @ 5500 rpm Torque 2: 203 lb-ft @ 3000 rpm Four Cylinder Engine Engine Code 3: C22SE Engine Type 3: 2.2L (2171cc) DOHC 4-Cylinder Horsepower 3: 130 hp @ 5000 rpm Torque 3: 144 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 19.2 US Gallons (72.7 Liters) 🔧 Transmission Standard Transmission Standard Type: 5-Speed Manual (MUA5) for some 4-cyl models Optional Transmission Optional Type: 4-Speed Automatic (4L30-E) Features Automatic Features: Electronically controlled, Idle Neutral Skip, Torque converter lock-up Manual Features: Standard 5-speed gear ratios Fluid Specs Automatic Fluid Type: Dexron III / Mercon (or equivalent) Manual Fluid Type: GL-4 SAE 75W-90 Gear Oil 📐 Dimensions Exterior Wheelbase: Approx. 108.3 inches (2750 mm) Length: Approx. 179.1 inches (4550 mm) Width: Approx. 70.7 inches (1795 mm) Height: Approx. 67.1 inches (1705 mm) Weights Curb Weight: Approx. 3900-4400 lbs (1769-2000 kg), varies by trim and drivetrain Towing Capacity: Up to 5000 lbs (2268 kg) for properly equipped models Payload Capacity: Approx. 1000-1300 lbs (454-590 kg) Interior Passenger Capacity: 5 Cargo Cargo Volume: Approx. 40.2 cubic feet (behind rear seats) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (2002 model year, consistent for subsequent years) NHTSA Frontal Passenger: Good (2002 model year, consistent for subsequent years) IIHS Side Impact: Acceptable (2002 model year, consistent for subsequent years) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Frontal airbags (driver and passenger), Optional side airbags Seatbelts: 3-point seatbelts with pretensioners in front 💡 Technology Features Infotainment Head Unit: AM/FM stereo with CD player, optional premium audio system. Speaker System: Standard 6-speaker system, optional 8-speaker system with subwoofer. Driver Assistance Cruise Control: Standard on most models Automatic Headlights: Optional on higher trims Connectivity Auxiliary Input: Not typically standard; may have been an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions) Air Filter Replacement: Every 15,000 miles (24,000 km) or as needed Spark Plug Replacement: Every 60,000 miles (96,000 km) for iridium-tipped plugs Transmission Fluid Change: Every 30,000 miles (48,000 km) for...
Isuzu is historically known for its robust trucks, SUVs, and diesel engines.
Model Evolution
Second Gen Intro:
The second generation Rodeo was introduced for the 2003 model year, featuring a significant redesign.
Platform Sharing:
This generation shared its platform with the second-generation Honda Passport.
Production
Production Location:
Lafayette, Indiana, USA (by SIA - Subaru-Isuzu Automotive)
Production End:
Production of the Isuzu Rodeo ceased after the 2004 model year in North America, but the manual covers up to 2008 due to continued availability and potential import variants or specific market continuations.
🏆 Awards & Recognition
Recognitions
IIHS Rating:
Good in frontal offset (2002), Acceptable in side impact (2002).
Ratings
Consumer Reports Reliability:
Variable; specific model years and engine choices influenced reliability scores.
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