Isuzu Vehicross 1999-2000 All Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Year:
1999-2000
👋 Introduction
Market Position
Market Position:
Unique, niche SUV focused on off-road capability and distinctive styling.
Competitive Analysis
Competitive Analysis:
Competed against other compact SUVs like the Toyota RAV4, Honda CR-V, and Ford Escape, but offered a more rugged and less mainstream image.
Key Features
Key Features:
Torque-on-demand 4WD system (ISUZU 'Torque On Demand' - TOD), distinctive body cladding, and a highly functional interior.
Manual Value Proposition
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving costs and ensuring quality workmanship on a unique vehicle.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000
Page Count
Page Count:
Estimated 1500+ pages (typical for a comprehensive service manual of this era)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes (Automatic and Manual, if applicable to the model year)
Brake System:
Yes
Wiring Diagram:
Yes
Electrical System:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes (Airbags, Seatbelts)
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Engine Disassembly Reassembly:
Yes
Transmission Overhaul:
Yes
Brake Pad Rotor Replacement:
Yes
Suspension Component Replacement:
Yes
Fuel System Component Testing:
Yes
Electrical Component Diagnostics:
Yes
Body Panel Repair:
Yes
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to in-depth repair and diagnostics)
Diagnostic Procedures:
Detailed diagnostic procedures, including fault code interpretation and troubleshooting trees.
Torque Specifications:
Comprehensive torque specifications for all critical fasteners.
Special Tools:
Identification and usage of any special tools required for specific repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
Windows, Mac
Print Quality
Print Quality:
Digital (High-resolution for clear viewing and printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.2L V6 DOHC 24-valve
Engine Code:
6VD1
Performance
Horsepower:
205 hp @ 5400 rpm
Torque:
214 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4L30-E)
Optional
Transmission Type:
5-speed Manual (RFS6)
Features
Drivetrain:
4WD (Torque-On-Demand - TOD)
📐 Dimensions
Exterior
Length:
177.0 in (4496 mm)
Width:
72.0 in (1829 mm)
Height:
66.7 in (1694 mm)
Wheelbase:
104.7 in (2659 mm)
Weights
Curb Weight:
Approx. 4134 - 4255 lbs (1875 - 1930 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
4 Stars (1999-2000 models)
NHTSA Frontal Crash Test Passenger:
4 Stars (1999-2000 models)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System)
Passive Features
Passive Safety Features:
Dual front airbags, three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Factory-installed AM/FM stereo with CD player, optional cassette and premium sound system.
Driver Assistance
Driver Assistance Features:
Cruise control.
Connectivity
Connectivity Features:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (whichever comes first) under normal driving conditions. Refer to manual for severe conditions.
Engine Coolant Flush Interval:
Every 30,000 miles or 3 years.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 5W-30 or 10W-30. Check manual for temperature range recommendations.
Transmission Fluid Automatic:
Dexron-III (or equivalent)
Coolant Specification:
Isuzu Genuine Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with de-ionized water (50/50 mix).
Known Issues
Known Issues:
Potential for oil leaks from valve covers or oil pan, starter motor issues, occasional HVAC blower motor failures, and ABS sensor malfunctions. Body cladding adhesive failure over time.
Maintenance Tips:
Regular inspection and maintenance of the TOD 4WD system is crucial. Cleaning and lubricating the body cladding mounting points can prevent issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Isuzu has a long history of producing rugged, capable off-road vehicles and durable trucks.
Model Evolution
Model Evolution:
The VehiCROSS was a limited-production, distinctive vehicle based on the Isuzu Trooper platform, known for its unique styling and off-road prowess.
Production
Production Years:
1997-2001 (Globally), 1999-2001 (North America)
Production Location
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
Praised for its unique styling and off-road capabilities, often considered a cult classic.
Unique, niche SUV focused on off-road capability and distinctive styling.
Competitive Analysis
Competitive Analysis:
Competed against other compact SUVs like the Toyota RAV4, Honda CR-V, and Ford Escape, but offered a more rugged and less mainstream image.
Key Features
Key Features:
Torque-on-demand 4WD system (ISUZU 'Torque On Demand' - TOD), distinctive body cladding, and a highly functional interior.
Manual Value Proposition
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving costs and ensuring quality workmanship on a unique vehicle.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000
Page Count
Page Count:
Estimated 1500+ pages (typical for a comprehensive service manual of this era)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes (Automatic and Manual, if applicable to the model year)
Brake System:
Yes
Wiring Diagram:
Yes
Electrical System:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes (Airbags, Seatbelts)
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Engine Disassembly Reassembly:
Yes
Transmission Overhaul:
Yes
Brake Pad Rotor Replacement:
Yes
Suspension Component Replacement:
Yes
Fuel System Component Testing:
Yes
Electrical Component Diagnostics:
Yes
Body Panel Repair:
Yes
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to in-depth repair and diagnostics)
Diagnostic Procedures:
Detailed diagnostic procedures, including fault code interpretation and troubleshooting trees.
Torque Specifications:
Comprehensive torque specifications for all critical fasteners.
Special Tools:
Identification and usage of any special tools required for specific repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
Windows, Mac
Print Quality
Print Quality:
Digital (High-resolution for clear viewing and printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.2L V6 DOHC 24-valve
Engine Code:
6VD1
Performance
Horsepower:
205 hp @ 5400 rpm
Torque:
214 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4L30-E)
Optional
Transmission Type:
5-speed Manual (RFS6)
Features
Drivetrain:
4WD (Torque-On-Demand - TOD)
📐 Dimensions
Exterior
Length:
177.0 in (4496 mm)
Width:
72.0 in (1829 mm)
Height:
66.7 in (1694 mm)
Wheelbase:
104.7 in (2659 mm)
Weights
Curb Weight:
Approx. 4134 - 4255 lbs (1875 - 1930 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
4 Stars (1999-2000 models)
NHTSA Frontal Crash Test Passenger:
4 Stars (1999-2000 models)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System)
Passive Features
Passive Safety Features:
Dual front airbags, three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Factory-installed AM/FM stereo with CD player, optional cassette and premium sound system.
Driver Assistance
Driver Assistance Features:
Cruise control.
Connectivity
Connectivity Features:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (whichever comes first) under normal driving conditions. Refer to manual for severe conditions.
Engine Coolant Flush Interval:
Every 30,000 miles or 3 years.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 5W-30 or 10W-30. Check manual for temperature range recommendations.
Transmission Fluid Automatic:
Dexron-III (or equivalent)
Coolant Specification:
Isuzu Genuine Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with de-ionized water (50/50 mix).
Known Issues
Known Issues:
Potential for oil leaks from valve covers or oil pan, starter motor issues, occasional HVAC blower motor failures, and ABS sensor malfunctions. Body cladding adhesive failure over time.
Maintenance Tips:
Regular inspection and maintenance of the TOD 4WD system is crucial. Cleaning and lubricating the body cladding mounting points can prevent issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Isuzu has a long history of producing rugged, capable off-road vehicles and durable trucks.
Model Evolution
Model Evolution:
The VehiCROSS was a limited-production, distinctive vehicle based on the Isuzu Trooper platform, known for its unique styling and off-road prowess.
Production
Production Years:
1997-2001 (Globally), 1999-2001 (North America)
Production Location
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
Praised for its unique styling and off-road capabilities, often considered a cult classic.
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