🏷️ Basic Information Identification Make: Iveco Model: Daily 2 Generation Code: Second Generation (1990-1998) Production Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 👋 Introduction Market Position Target Audience: Mechanical technicians, fleet maintenance managers, and owners of Iveco Daily 2 vehicles seeking in-depth repair knowledge. Competitive Analysis Manual Advantage: Provides detailed, dealer-level information for independent repair and maintenance, enabling quality service and cost savings. Key Features Safety Emphasis: Highlights safety precautions, including the use of safety equipment and torque wrenches, denoted by WARNING, CAUTION, and NOTE. Tool Information: Identifies and illustrates recommended or required special tools by their Iveco Daily 2 special tool numbers. Completeness: Aims to be a complete service manual covering all necessary instructions for any repair. 📋 Manual Details Coverage Areas Manual Scope: Workshop Repair and Service Page Count Page Count: Unknown (Digital PDF) Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, lubrication system, cooling system, emission control system, engine overhaul. Drivetrain Systems: Transmission (manual and automatic, if applicable), clutch, driveshafts, differentials, axles. Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, ABS if equipped), wheels and tires. Electrical Systems: Wiring diagrams, lighting, starting and charging system, ignition system, instrument cluster, body electricals, power accessories. Body And Interior: Body panel removal and installation, interior trim, seats, doors, windows, HVAC system, body diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-offs, tire pressure checks, belt inspections. Diagnostics And Troubleshooting: Identification of common issues, diagnostic flowcharts, symptom-based troubleshooting guides. Repair And Overhaul: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Component Specific Instructions: Instructions for proprietary components as supplied by their manufacturers. Technical Depth Depth Of Coverage: Comprehensive; suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Delivery Method: Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Variants: Likely includes various diesel engines (e.g., Sofim engines) and possibly petrol variants, common for the era and model. Specifics depend on regional configurations. Performance Engine Power Output: Varies significantly based on engine displacement and configuration. Horsepower typically ranged from approximately 70 HP to 120 HP for diesel variants. Engine Torque: Varies by engine, optimized for load-carrying capacity in commercial applications. Specific figures not provided in product info. Fuel System Fuel Delivery: Typically direct injection diesel with mechanical injection pumps, or possibly common rail in later models within the range. Carbureted or injected petrol engines in some variants. Maintenance Points Tune Ups: Covers procedures for engine tune-ups, including ignition timing, fuel system adjustments, and emissions control. 🔧 Transmission Standard Transmission Types: Likely manual transmissions with 5-speed configurations as standard, with potential for 6-speed or automatic options on specific models or as optional equipment. Optional Optional Transmissions: Automatic transmissions or higher gear count manual transmissions may have been available as optional equipment. Features Clutch System: Details on clutch operation, adjustment, and replacement procedures for manual transmissions. 📐 Dimensions Exterior Body Styles: Panel van, chassis cab, minibus, dropside truck, tipper. Various wheelbase options available. Weights Gross Vehicle Weight: Gross Vehicle Weight (GVW) ratings varied widely, from light commercial use (e.g., 3.0 tons) to heavier duty applications (e.g., 4.5 tons or more). 🛡️ Safety Features Ratings Crash Safety: Vehicle safety standards of the era were less stringent than modern standards. Specific crash test ratings for this generation are not detailed in the product information. Active Features Braking System: Hydraulic braking system, likely with front disc brakes and rear drum brakes. ABS may have been an option on higher-spec models. Passive Features Occupant Protection: Basic occupant protection features typical of the early to mid-1990s commercial vehicle segment. Likely includes seatbelts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with cassette player. CD players were rare options during this period. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was likely an optional feature, not standard across all models. Connectivity Connectivity Features: Minimal to non-existent by modern standards. No integrated Bluetooth, USB, or advanced telematics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 10,000 km or 6 months, depending on operating conditions and engine type. Specific intervals detailed in the manual. Transmission Fluid Change: Intervals vary for manual and automatic transmissions, generally between 40,000 to 80,000 km. Coolant Change Interval: Typically every 2 to 4 years or a specified mileage, e.g., 50,000 to 100,000 km. Fluid Specifications Engine Oil Type: Likely API CD, CE, or CF specifications for diesel engines, with SAE viscosity grades like 15W-40 or 10W-40. Petrol variants would use different specifications. Coolant Type: Typically ethylene glycol-based antifreeze coolant....