🏷️ Basic Information Identification Make: Iveco Model: Daily 3 Model Generation: Third Generation Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Codes Chassis Code: Typ 286E 👋 Introduction Market Position Positioning: Essential resource for owners and technicians of the Iveco Daily 3 (1999-2006) seeking comprehensive and affordable repair information. Competitive Analysis Advantage: Provides factory-level data at a fraction of the cost of traditional paper manuals, with the convenience of digital access and printing. Key Features Features: Complete coverage of all styles, extensive troubleshooting, detailed diagrams, DIY-friendly instructions, cost savings. Documentation Style: Clear, sequential instructions supported by hundreds of photographs and illustrations, making complex procedures understandable. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for all styles of the Iveco Daily 3 (1999-2006). Secondary Coverage: Troubleshooting, diagnostics, wiring diagrams, and detailed component repair. Page Count Estimated Pages: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Official Full Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Accessibility: Printable, viewable on PC, laptops, smartphones, tablets, and via web browser. Licensing License Type: No expiry dates, perpetual access. 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel System, Fuel Injection, Cooling System, Emission System, Engine Control System. Chassis: Brake System, Suspension, Steering, Differential/Drive Axle, Chassis/Body. Electrical And Comfort: Wiring Diagram, Electrical System, Heater/Air Conditioning, Interior, Restraint System. Bodywork And Chassis: Body panel repair, door mechanisms, tailgate/rear door systems, chassis frame inspection and repair, mounting points. Steering And Suspension: Components such as steering rack, tie rods, ball joints, shock absorbers, springs, and bushings. Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Service Intervals. Repair And Diagnostics: Troubleshooting, detailed step-by-step repair instructions based on complete disassembly, component replacement. Engine Overhaul: Detailed procedures for engine disassembly, inspection, overhaul, and reassembly, including torque specifications and clearances. Transmission Rebuild: Step-by-step guide for manual transmission disassembly, component replacement, and reassembly, along with correct fluid filling. Wheel Alignment: Specifications and procedures for wheel alignment, essential for tire wear and vehicle handling. Technical Depth Depth: Complete factory-level detail, suitable for both DIY enthusiasts and experienced mechanics, includes hundreds of photos and illustrations. Diagnostic Tools: While not explicitly stating diagnostic tool requirements, the detailed troubleshooting sections imply the use of standard automotive diagnostic equipment and manual inspection methods. Torque Specifications: Detailed torque specifications for all critical fasteners, bolts, and nuts across various systems. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader and Winzip (free downloads). Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital (PDF format, no physical binding). Paper Type Paper Type: N/A (Digital format). Download Speed Download: Speed Download. ⚙️ Engine Specifications Primary Engine Engine Options: Multiple diesel engine variants were available during this generation (e.g., 2.8L SOFIM, 2.3L SOFIM, 3.0L F1A). Specific details for each variant would be within the manual. Performance Horsepower Range: Typically ranged from approximately 80 hp to 130 hp, depending on the specific engine and turbocharging. Torque Range: Varies by engine, but generally strong low-end torque characteristic of diesel engines used in light commercial vehicles. Fuel System Injection Type: Commonly featured direct injection, with some variants utilizing advanced common rail systems for improved efficiency and emissions. Fuel Type: Diesel Maintenance Items Timing Belt Replacement: Specific intervals vary by engine type, but typically in the range of 80,000-120,000 km or 4-5 years. The manual will detail the exact procedure and interval for each engine. Glow Plugs: Diagnosis and replacement procedures for glow plugs, essential for cold-start performance in diesel engines. 🔧 Transmission Standard Transmission Type Standard: Manual transmission (typically 5-speed or 6-speed) was standard on most models. Optional Transmission Type Optional: Some models may have been available with automated manual transmissions (e.g., Agile). Features Clutch Type: Hydraulically actuated single dry plate clutch. Gear Ratios: Specific gear ratios for each transmission variant are crucial for performance and economy and will be detailed in the manual. Maintenance Transmission Fluid Type: Manual gearbox oil, specific API GL-4 or GL-5 grade depending on the gearbox manufacturer (e.g., ZF, Iveco). Manual will specify exact type and capacity. 📐 Dimensions Exterior Body Styles: Panel van, chassis cab, crew cab, minibus, dropside truck, tipper. Wheelbase: Multiple wheelbase options were available to suit different body configurations and load capacities. Weights Gvwr: Gross Vehicle Weight Rating varied significantly based on configuration, typically ranging from 3.5 to 7.0 tonnes. 🛡️ Safety Features Ratings Crash Testing: As a light commercial vehicle, formal Euro NCAP ratings might not be directly comparable to passenger cars; however, safety features would be detailed in the manual. Active Features Braking Systems: Front disc brakes, rear drum or disc brakes depending on GVWR and configuration. ABS was often an option or standard on higher GVWR models. Lighting Systems: Service and troubleshooting for headlights, taillights, turn signals, and interior...
Body panel repair, door mechanisms, tailgate/rear door systems, chassis frame inspection and repair, mounting points.
Steering And Suspension:
Components such as steering rack, tie rods, ball joints, shock absorbers, springs, and bushings.
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Service Intervals.
Repair And Diagnostics:
Troubleshooting, detailed step-by-step repair instructions based on complete disassembly, component replacement.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, overhaul, and reassembly, including torque specifications and clearances.
Transmission Rebuild:
Step-by-step guide for manual transmission disassembly, component replacement, and reassembly, along with correct fluid filling.
Wheel Alignment:
Specifications and procedures for wheel alignment, essential for tire wear and vehicle handling.
Technical Depth
Depth:
Complete factory-level detail, suitable for both DIY enthusiasts and experienced mechanics, includes hundreds of photos and illustrations.
Diagnostic Tools:
While not explicitly stating diagnostic tool requirements, the detailed troubleshooting sections imply the use of standard automotive diagnostic equipment and manual inspection methods.
Torque Specifications:
Detailed torque specifications for all critical fasteners, bolts, and nuts across various systems.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader and Winzip (free downloads).
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital (PDF format, no physical binding).
Paper Type
Paper Type:
N/A (Digital format).
Download Speed
Download:
Speed Download.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple diesel engine variants were available during this generation (e.g., 2.8L SOFIM, 2.3L SOFIM, 3.0L F1A). Specific details for each variant would be within the manual.
Performance
Horsepower Range:
Typically ranged from approximately 80 hp to 130 hp, depending on the specific engine and turbocharging.
Torque Range:
Varies by engine, but generally strong low-end torque characteristic of diesel engines used in light commercial vehicles.
Fuel System
Injection Type:
Commonly featured direct injection, with some variants utilizing advanced common rail systems for improved efficiency and emissions.
Fuel Type:
Diesel
Maintenance Items
Timing Belt Replacement:
Specific intervals vary by engine type, but typically in the range of 80,000-120,000 km or 4-5 years. The manual will detail the exact procedure and interval for each engine.
Glow Plugs:
Diagnosis and replacement procedures for glow plugs, essential for cold-start performance in diesel engines.
🔧 Transmission
Standard
Transmission Type Standard:
Manual transmission (typically 5-speed or 6-speed) was standard on most models.
Optional
Transmission Type Optional:
Some models may have been available with automated manual transmissions (e.g., Agile).
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
Gear Ratios:
Specific gear ratios for each transmission variant are crucial for performance and economy and will be detailed in the manual.
Maintenance
Transmission Fluid Type:
Manual gearbox oil, specific API GL-4 or GL-5 grade depending on the gearbox manufacturer (e.g., ZF, Iveco). Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Body Styles:
Panel van, chassis cab, crew cab, minibus, dropside truck, tipper.
Wheelbase:
Multiple wheelbase options were available to suit different body configurations and load capacities.
Weights
Gvwr:
Gross Vehicle Weight Rating varied significantly based on configuration, typically ranging from 3.5 to 7.0 tonnes.
🛡️ Safety Features
Ratings
Crash Testing:
As a light commercial vehicle, formal Euro NCAP ratings might not be directly comparable to passenger cars; however, safety features would be detailed in the manual.
Active Features
Braking Systems:
Front disc brakes, rear drum or disc brakes depending on GVWR and configuration. ABS was often an option or standard on higher GVWR models.
Lighting Systems:
Service and troubleshooting for headlights, taillights, turn signals, and interior lighting.
Passive Features
Restraint Systems:
Seat belts (pre-tensioners may be present on some models), driver's airbag was often standard or optional.
💡 Technology Features
Infotainment
Audio Systems:
Basic AM/FM radio with CD player was common. Higher trims might offer enhanced audio or auxiliary inputs.
Dashboard Indicators:
Explanation and troubleshooting of dashboard warning lights and indicators, crucial for monitoring vehicle health.
Driver Assistance
ABS:
Anti-lock Braking System was an available option or standard on certain configurations for enhanced braking control.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature of this manual, crucial for diagnosing electrical faults.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000-20,000 km or 12 months, depending on usage and engine type. Manual will specify precise interval and oil grade.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on operating conditions. Manual provides specific guidance.
Fuel Filter Replacement:
Recommended every 30,000-40,000 km or as needed. Critical for common rail systems. Manual specifies exact part and interval.
Fluid Specifications
Engine Oil Grade:
Specific grades like SAE 5W-30 or 5W-40 (synthetic or semi-synthetic) adhering to ACEA specifications (e.g., ACEA B3/B4 or C3 for DPF equipped engines). Manual provides exact specifications and API ratings.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a long-life formulation (e.g., OAT - Organic Acid Technology). Manual specifies the correct type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the system specification. Manual will specify the exact type required for optimal braking performance.
Power Steering Fluid:
Specific hydraulic fluid for power steering systems, often ATF or a dedicated power steering fluid. Manual will provide correct specification.
Known Issues
Common Wear Items:
Given the commercial nature, common wear items might include clutch components, brake pads/discs, suspension bushings, and potentially turbocharger wear on high-mileage units. Electrical connectors and bodywork corrosion can also be considerations.
Engine Specifics:
SOFIM engines are generally robust, but maintenance of injection system, turbocharger, and EGR (if equipped) is critical. Manual provides diagnostic procedures for common faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iveco (Industrial Vehicles Corporation) is an Italian manufacturer of commercial vehicles, buses, and specialty vehicles, part of the CNH Industrial group.
Model Evolution
Generation Context:
The Daily 3 represented a significant update to the Iveco Daily platform, introducing more modern styling and improved powertrains for the era.
Production
Manufacturing Locations:
Iveco operates numerous manufacturing facilities globally, with key Daily production likely centered in Italy and other European plants.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1999-2006 Daily 3 are not explicitly listed in product info, the Daily range has consistently been recognized for its versatility, reliability, and durability in the LCV segment.
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