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Iveco Stralis Euro 3 18 44T 2002-2006 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Iveco Model: Stralis Variant: 18 44T Powertrain Configuration: Tractor Unit Codes Emission Standard: Euro 3 Gvwr Classification: Heavy Duty Truck (Class 8 equivalent) 👋 Introduction Market Position Segment: Heavy-duty long-haul tractor unit Target Operator: Commercial haulage companies, owner-operators Competitive Analysis Competitors: Volvo FH, Scania R-series, Mercedes-Benz Actros, DAF XF, MAN TGX Key Features Durability: Known for robust construction suitable for demanding commercial use. Comfort: Designed for long-haul driving with comfortable cabin ergonomics (specifics vary by spec). 📋 Manual Details Coverage Areas Vehicle Years: 2002-2006 Engine Variants: Likely covers all Euro 3 Stralis 440hp variants of the specified period. Page Count Estimated Pages: Hundreds (as stated in description) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: Assumed English (standard for international market manuals of this type) Format Format: Digital (PDF, downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission, Clutch, Driveshafts, Differentials, Axles, Wheels, Tires Chassis: Frame, Suspension (Front and Rear), Steering System, Braking System (Air Brakes), Wheels, Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, ECAS (Electronically Controlled Air Suspension), ABS (Anti-lock Braking System), Wiring Diagrams Body: Cab construction, Doors, Glass, Interior Trim, Bumpers, Chassis-mounted ancillaries HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Procedures Included Maintenance: Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication points Diagnostics: Troubleshooting guides, Fault code interpretation (if applicable for Euro 3 era diagnostics), Component testing Repair: Component removal and installation, Engine overhaul, Transmission rebuild, Brake system repair, Suspension component replacement Adjustments: Brake adjustment, Clutch adjustment, Steering system alignment checks Technical Depth Depth: Comprehensive: From basic checks to full component overhauls and system diagnostics. Suitable for professional technicians. Diagrams: Highly detailed exploded diagrams and pictures 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text (typical for factory PDFs) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing Usage Rights: Unlimited usage on multiple devices, lifetime use, no expiry ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor series (likely Cursor 10 or Cursor 13) Configuration: Inline 6-cylinder, turbocharged, intercooled diesel Displacement: Likely 10.3L (Cursor 10) or 12.8L (Cursor 13) Performance Horsepower: 440 hp (as indicated by model number '44T') Torque: Specific torque figures vary by engine variant but would be in the range of 2000-2200 Nm Fuel System Injection Type: Common Rail Direct Injection (CRDI) with high-pressure pump Emission Control: Euro 3 compliant (typically requires advanced injection timing and exhaust gas recirculation - EGR) Cooling System Type: Liquid-cooled, pressurized system with fan (mechanical or viscous) Lubrication System Oil Type: High-quality API CI-4 or ACEA E4/E5 rated heavy-duty diesel engine oil (e.g., SAE 15W-40, 10W-40 depending on climate) Oil Capacity Capacity: Approximately 35-40 liters (depending on engine variant) 🔧 Transmission Standard Type: Manual transmission (e.g., ZF 16-speed or Iveco's own Trakker series) Optional Type: Automated manual transmission (e.g., Iveco EuroTronic) Features Gear Selection: Range splitter, auxiliary splitter (on some manual transmissions) Fluid Type Fluid Spec: API GL-4 or GL-5 hypoid gear oil (e.g., SAE 75W-90, 80W-90) Fluid Capacity Capacity: Approximately 12-18 liters (depending on transmission model) 📐 Dimensions Exterior Gvwr: 44,000 kg (44 Tonnes) Wheelbase: Configurable, typically 3.6m to 4.0m for standard tractor units Length: Configurable based on fifth wheel position and overhang, typically 6-7 meters Weights Curb Weight: Approximately 7,000 - 8,500 kg (depending on cabin, axle configuration, and equipment) Fifth Wheel Capacity: Designed for gross combination weights (GCW) up to 44,000 kg 🛡️ Safety Features Active Features Braking System: Full Air Brake System with ABS (Anti-lock Braking System) Stability Control: Likely Electronic Stability Program (ESP) or similar traction control systems available as options or standard on higher trims. Passive Features Cabin Construction: Reinforced safety cab, designed to meet ECE R29 regulations. Seatbelts: 3-point inertia reel seatbelts 💡 Technology Features Infotainment Dashboard Features: Analog tachometer and speedometer, digital displays for vehicle status, trip computer. Likely provision for radio/audio systems. Driver Assistance ABS: Standard fitment for this class of vehicle. Tacograph: Mandatory requirement for commercial vehicles in most markets, manual would cover its interface and basic checks. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 40,000 - 60,000 km or annually, whichever comes first (dependent on operating conditions and oil specification). Fuel Filter Replacement: Recommended every 30,000 - 40,000 km or as per manual recommendations. Air Filter Replacement: Regular inspection, replace when visibly dirty or every 40,000-60,000 km. Fluid Specifications Coolant: OAT (Organic Acid Technology) antifreeze, e.g., Paraflu UP or equivalent, typically a 50% mixture with de-ionized water. Capacity approx. 40-45 liters. Brake Fluid: DOT 4 Class 6 or higher rated synthetic brake fluid for air brake system actuation and hydraulic components. Known Issues Electrical Gremlins: Some models from this era can experience intermittent electrical issues due to wiring loom...
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Sku: 446021
Collecties: ALL Iveco Trucks

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Iveco Stralis Euro 3 18 44T 2002-2006 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Stralis
Variant:
18 44T
Powertrain Configuration:
Tractor Unit
Codes
Emission Standard:
Euro 3
Gvwr Classification:
Heavy Duty Truck (Class 8 equivalent)
👋 Introduction
Market Position
Segment:
Heavy-duty long-haul tractor unit
Target Operator:
Commercial haulage companies, owner-operators
Competitive Analysis
Competitors:
Volvo FH, Scania R-series, Mercedes-Benz Actros, DAF XF, MAN TGX
Key Features
Durability:
Known for robust construction suitable for demanding commercial use.
Comfort:
Designed for long-haul driving with comfortable cabin ergonomics (specifics vary by spec).
📋 Manual Details
Coverage Areas
Vehicle Years:
2002-2006
Engine Variants:
Likely covers all Euro 3 Stralis 440hp variants of the specified period.
Page Count
Estimated Pages:
Hundreds (as stated in description)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
Assumed English (standard for international market manuals of this type)
Format
Format:
Digital (PDF, downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission, Clutch, Driveshafts, Differentials, Axles, Wheels, Tires
Chassis:
Frame, Suspension (Front and Rear), Steering System, Braking System (Air Brakes), Wheels, Tires
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, ECAS (Electronically Controlled Air Suspension), ABS (Anti-lock Braking System), Wiring Diagrams
Body:
Cab construction, Doors, Glass, Interior Trim, Bumpers, Chassis-mounted ancillaries
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Procedures Included
Maintenance:
Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication points
Diagnostics:
Troubleshooting guides, Fault code interpretation (if applicable for Euro 3 era diagnostics), Component testing
Repair:
Component removal and installation, Engine overhaul, Transmission rebuild, Brake system repair, Suspension component replacement
Adjustments:
Brake adjustment, Clutch adjustment, Steering system alignment checks
Technical Depth
Depth:
Comprehensive: From basic checks to full component overhauls and system diagnostics. Suitable for professional technicians.
Diagrams:
Highly detailed exploded diagrams and pictures
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text (typical for factory PDFs)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Licensing
Usage Rights:
Unlimited usage on multiple devices, lifetime use, no expiry
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco Cursor series (likely Cursor 10 or Cursor 13)
Configuration:
Inline 6-cylinder, turbocharged, intercooled diesel
Displacement:
Likely 10.3L (Cursor 10) or 12.8L (Cursor 13)
Performance
Horsepower:
440 hp (as indicated by model number '44T')
Torque:
Specific torque figures vary by engine variant but would be in the range of 2000-2200 Nm
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) with high-pressure pump
Emission Control:
Euro 3 compliant (typically requires advanced injection timing and exhaust gas recirculation - EGR)
Cooling System
Type:
Liquid-cooled, pressurized system with fan (mechanical or viscous)
Lubrication System
Oil Type:
High-quality API CI-4 or ACEA E4/E5 rated heavy-duty diesel engine oil (e.g., SAE 15W-40, 10W-40 depending on climate)
Oil Capacity
Capacity:
Approximately 35-40 liters (depending on engine variant)
🔧 Transmission
Standard
Type:
Manual transmission (e.g., ZF 16-speed or Iveco's own Trakker series)
Optional
Type:
Automated manual transmission (e.g., Iveco EuroTronic)
Features
Gear Selection:
Range splitter, auxiliary splitter (on some manual transmissions)
Fluid Type
Fluid Spec:
API GL-4 or GL-5 hypoid gear oil (e.g., SAE 75W-90, 80W-90)
Fluid Capacity
Capacity:
Approximately 12-18 liters (depending on transmission model)
📐 Dimensions
Exterior
Gvwr:
44,000 kg (44 Tonnes)
Wheelbase:
Configurable, typically 3.6m to 4.0m for standard tractor units
Length:
Configurable based on fifth wheel position and overhang, typically 6-7 meters
Weights
Curb Weight:
Approximately 7,000 - 8,500 kg (depending on cabin, axle configuration, and equipment)
Fifth Wheel Capacity:
Designed for gross combination weights (GCW) up to 44,000 kg
🛡️ Safety Features
Active Features
Braking System:
Full Air Brake System with ABS (Anti-lock Braking System)
Stability Control:
Likely Electronic Stability Program (ESP) or similar traction control systems available as options or standard on higher trims.
Passive Features
Cabin Construction:
Reinforced safety cab, designed to meet ECE R29 regulations.
Seatbelts:
3-point inertia reel seatbelts
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer and speedometer, digital displays for vehicle status, trip computer. Likely provision for radio/audio systems.
Driver Assistance
ABS:
Standard fitment for this class of vehicle.
Tacograph:
Mandatory requirement for commercial vehicles in most markets, manual would cover its interface and basic checks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 40,000 - 60,000 km or annually, whichever comes first (dependent on operating conditions and oil specification).
Fuel Filter Replacement:
Recommended every 30,000 - 40,000 km or as per manual recommendations.
Air Filter Replacement:
Regular inspection, replace when visibly dirty or every 40,000-60,000 km.
Fluid Specifications
Coolant:
OAT (Organic Acid Technology) antifreeze, e.g., Paraflu UP or equivalent, typically a 50% mixture with de-ionized water. Capacity approx. 40-45 liters.
Brake Fluid:
DOT 4 Class 6 or higher rated synthetic brake fluid for air brake system actuation and hydraulic components.
Known Issues
Electrical Gremlins:
Some models from this era can experience intermittent electrical issues due to wiring loom aging or module faults. The manual will detail diagnostic procedures.
Air Suspension:
ECAS system components (sensors, valves, air springs) can require maintenance or replacement over time. Manual covers diagnostics and repair.
Dpf Issues:
Not applicable for Euro 3 as Diesel Particulate Filters (DPF) were not standard at this emission level.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iveco (Industrial Vehicles Corporation), an Italian manufacturer of commercial vehicles.
Model Evolution
Predecessor:
Iveco EuroStar and EuroTech
Successor:
Iveco Stralis Hi-Way (Euro 5/6)
Production
Manufacturing Locations:
Primarily Spain (Valladolid), Italy (Brescia), and potentially other Iveco plants globally.
Production Period:
The Stralis range was introduced in 2002 and evolved through various Euro emissions standards.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Stralis model family has received numerous industry awards for design, innovation, and efficiency throughout its various generations. Specific awards for the 2002-2006 Euro 3 models are not prominently highlighted individually but contributed to Iveco's strong market presence.
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