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Jeep Cherokee XJ Repair Manual 2000

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Generation: XJ Year: 2000 Codes Chassis Code: XJ 👋 Introduction Market Position Positioning: The Jeep Cherokee XJ is a highly regarded compact SUV, known for its off-road capability, ruggedness, and iconic design. This manual targets owners and technicians seeking detailed information for maintaining and repairing this robust vehicle. Competitive Analysis Competitors: Competed against vehicles like the Ford Explorer, Toyota 4Runner, and Nissan Pathfinder, distinguishing itself with its unibody construction (unusual for its class at the time) and exceptional off-road prowess. Key Features Design Philosophy: Known for its unibody construction offering a lighter yet rigid platform, contributing to better on-road manners than body-on-frame SUVs of its era. Off Road Capability: Renowned for its robust suspension, excellent approach/departure angles, and available Selec-Trac and Command-Trac 4x4 systems. 📋 Manual Details Coverage Areas Coverage Type: Complete Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Factory Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4.0L (12-valve OHV) I6, 2.5L (8-valve OHV) I4 Transmission: AX-15 (5-speed Manual), NV3550 (5-speed Manual), AW4 (4-speed Automatic), 42RE (4-speed Automatic) Drivetrain: Command-Trac NV231 (2WD/4WD Part-Time Transfer Case), Selec-Trac NV242 (2WD/4WD Full-Time Transfer Case) Suspension: Front: Solid Dana 30 Axle with Leaf Springs (select models), Front Leaf Spring Solid Axle (standard), Rear: Leaf Spring Solid Axle Brakes: Front: Disc, Rear: Drum (standard), Front: Disc, Rear: Disc (optional, later models/upgrades) Steering: Power Steering (Recirculating Ball) Electrical: Complete wiring diagrams, lighting, accessories, sensors, ECU, diagnostic codes (OBD-II) Fuel System: MPI (Multi-Point Injection), Fuel pump, injectors, tank, lines Cooling System: Radiator, fan, water pump, thermostat, hoses Exhaust System: Catalytic converter, muffler, pipes Body And Frame: Body panel removal/installation, chassis, interior trim, glass, doors, bumpers HVAC: Air conditioning, heater, ventilation, blower motor, controls Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, lubrication Diagnostics: Troubleshooting guides, symptom-based diagnostics, OBD-II code interpretation, component testing Repair: Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system repair Installation: Component replacement, accessory installation, upgrade procedures Disassembly And Assembly: Step-by-step instructions for dismantling and reassembling all major vehicle components Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications. Diagrams: Detailed step-by-step diagrams and illustrations for all procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Quality: High-resolution, clear digital reproduction of original factory manuals. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1: 4.0L (242 cid) OHV I6 (PowerTech) Engine 2: 2.5L (150 cid) OHV I4 Performance 4.0L Horsepower: Approx. 185 hp @ 4600 rpm 4.0L Torque: Approx. 220 lb-ft @ 3200 rpm 2.5L Horsepower: Approx. 125 hp @ 4800 rpm 2.5L Torque: Approx. 150 lb-ft @ 2800 rpm Fuel System Injection Type: Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (87 Octane recommended) Engine Management ECU Type: Chrysler NC series ECU 🔧 Transmission Standard Transmission 1: 5-Speed Manual (AX-15) Optional Transmission 2: 4-Speed Automatic (AW4) Transmission 3: 5-Speed Manual (NV3550, replaced AX-15 late in production) Transmission 4: 4-Speed Automatic (42RE, replaced AW4 in some applications) Features Transfer Case 1: NV231 Command-Trac (Part-Time 2WD/4WD) Transfer Case 2: NV242 Selec-Trac (Full-Time 4WD with 2WD option) Fluid Specs Automatic Transmission Fluid Type: ATF+4 (or equivalent Mopar ATF) Manual Transmission Fluid Type: GL-3 or GL-4 SAE 75W-90 (check specific manual for exact specs) 📐 Dimensions Exterior Length: Approx. 169.9 inches (4315 mm) Width: Approx. 69.3 inches (1760 mm) Height: Approx. 63.7 inches (1618 mm) Wheelbase Wheelbase: 101.4 inches (2576 mm) Weights Curb Weight: Approx. 3200 - 3500 lbs (1450 - 1590 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4500 - 4800 lbs (2040 - 2180 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (1999-2001 models, for vehicles equipped with dual airbags) NHTSA Frontal Impact Passenger: 4 Stars (1999-2001 models, for vehicles equipped with dual airbags) Active Features ABS: Available (Optional on some trims, standard on others) Passive Features Airbags: Driver and Passenger Airbags (Standard on 2000 model year) Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and/or CD player (optional). Speakers: Typically 4 or 6 speaker systems. Driver Assistance Cruise Control: Standard on most trims. Keyless Entry: Optional on higher trims. Connectivity OBD Ii Port: Standard, located under the dashboard for diagnostic scanning. 🔧 Maintenance Service Intervals Oil Change Interval 4.0L: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first. Oil Change Interval 2.5L: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first. Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km), depending on driving conditions. Spark Plug Replacement 4.0L: Approx. 100,000 miles (160,000 km) with platinum-tipped plugs. Fluid Specifications Engine Oil...
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Jeep Cherokee XJ Repair Manual 2000
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Generation:
XJ
Year:
2000
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Positioning:
The Jeep Cherokee XJ is a highly regarded compact SUV, known for its off-road capability, ruggedness, and iconic design. This manual targets owners and technicians seeking detailed information for maintaining and repairing this robust vehicle.
Competitive Analysis
Competitors:
Competed against vehicles like the Ford Explorer, Toyota 4Runner, and Nissan Pathfinder, distinguishing itself with its unibody construction (unusual for its class at the time) and exceptional off-road prowess.
Key Features
Design Philosophy:
Known for its unibody construction offering a lighter yet rigid platform, contributing to better on-road manners than body-on-frame SUVs of its era.
Off Road Capability:
Renowned for its robust suspension, excellent approach/departure angles, and available Selec-Trac and Command-Trac 4x4 systems.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
4.0L (12-valve OHV) I6, 2.5L (8-valve OHV) I4
Transmission:
AX-15 (5-speed Manual), NV3550 (5-speed Manual), AW4 (4-speed Automatic), 42RE (4-speed Automatic)
Drivetrain:
Command-Trac NV231 (2WD/4WD Part-Time Transfer Case), Selec-Trac NV242 (2WD/4WD Full-Time Transfer Case)
Suspension:
Front: Solid Dana 30 Axle with Leaf Springs (select models), Front Leaf Spring Solid Axle (standard), Rear: Leaf Spring Solid Axle
Brakes:
Front: Disc, Rear: Drum (standard), Front: Disc, Rear: Disc (optional, later models/upgrades)
Steering:
Power Steering (Recirculating Ball)
Electrical:
Complete wiring diagrams, lighting, accessories, sensors, ECU, diagnostic codes (OBD-II)
Fuel System:
MPI (Multi-Point Injection), Fuel pump, injectors, tank, lines
Cooling System:
Radiator, fan, water pump, thermostat, hoses
Exhaust System:
Catalytic converter, muffler, pipes
Body And Frame:
Body panel removal/installation, chassis, interior trim, glass, doors, bumpers
HVAC:
Air conditioning, heater, ventilation, blower motor, controls
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, lubrication
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, OBD-II code interpretation, component testing
Repair:
Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system repair
Installation:
Component replacement, accessory installation, upgrade procedures
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major vehicle components
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
Diagrams:
Detailed step-by-step diagrams and illustrations for all procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution, clear digital reproduction of original factory manuals.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L (242 cid) OHV I6 (PowerTech)
Engine 2:
2.5L (150 cid) OHV I4
Performance
4.0L Horsepower:
Approx. 185 hp @ 4600 rpm
4.0L Torque:
Approx. 220 lb-ft @ 3200 rpm
2.5L Horsepower:
Approx. 125 hp @ 4800 rpm
2.5L Torque:
Approx. 150 lb-ft @ 2800 rpm
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (87 Octane recommended)
Engine Management
ECU Type:
Chrysler NC series ECU
🔧 Transmission
Standard
Transmission 1:
5-Speed Manual (AX-15)
Optional
Transmission 2:
4-Speed Automatic (AW4)
Transmission 3:
5-Speed Manual (NV3550, replaced AX-15 late in production)
Transmission 4:
4-Speed Automatic (42RE, replaced AW4 in some applications)
Features
Transfer Case 1:
NV231 Command-Trac (Part-Time 2WD/4WD)
Transfer Case 2:
NV242 Selec-Trac (Full-Time 4WD with 2WD option)
Fluid Specs
Automatic Transmission Fluid Type:
ATF+4 (or equivalent Mopar ATF)
Manual Transmission Fluid Type:
GL-3 or GL-4 SAE 75W-90 (check specific manual for exact specs)
📐 Dimensions
Exterior
Length:
Approx. 169.9 inches (4315 mm)
Width:
Approx. 69.3 inches (1760 mm)
Height:
Approx. 63.7 inches (1618 mm)
Wheelbase
Wheelbase:
101.4 inches (2576 mm)
Weights
Curb Weight:
Approx. 3200 - 3500 lbs (1450 - 1590 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 4500 - 4800 lbs (2040 - 2180 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (1999-2001 models, for vehicles equipped with dual airbags)
NHTSA Frontal Impact Passenger:
4 Stars (1999-2001 models, for vehicles equipped with dual airbags)
Active Features
ABS:
Available (Optional on some trims, standard on others)
Passive Features
Airbags:
Driver and Passenger Airbags (Standard on 2000 model year)
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and/or CD player (optional).
Speakers:
Typically 4 or 6 speaker systems.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on higher trims.
Connectivity
OBD Ii Port:
Standard, located under the dashboard for diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval 4.0L:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.
Oil Change Interval 2.5L:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), depending on driving conditions.
Spark Plug Replacement 4.0L:
Approx. 100,000 miles (160,000 km) with platinum-tipped plugs.
Fluid Specifications
Engine Oil Type 4.0L:
API Certified SAE 10W-30 (or 5W-30 in very cold climates)
Engine Oil Capacity 4.0L:
5.0 US quarts (4.7 liters) with filter
Coolant Type:
Mopar Antifreeze/Coolant (50/50 mix of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Cracked cylinder heads on early 4.0L engines (less common by 2000, but documented).
Common Problem 2:
Radiator cracking/leaks, especially where the plastic end tanks meet the aluminum core.
Common Problem 3:
Oil filter adapter housing leaks.
Common Problem 4:
Liftgate actuator failure.
Common Problem 5:
Loose exhaust manifold (leading to ticking noise on start-up).
📚 Vehicle History
Brand Heritage
Brand Origin:
Jeep, a brand with a long history in rugged, off-road vehicles dating back to World War II.
Model Evolution
First Generation Start:
1984
Model Update Pre 2000:
Significant redesigns and updates occurred throughout the XJ's lifespan, including engine improvements, interior updates, and chassis refinements.
Last Year Of Production:
2001 (for North American market)
Production
Production Plant:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Magazine Award:
Frequently recognized by off-road publications for its capability and value.
Truck Of The Year Mentions:
Received accolades as 'Four Wheeler of the Year' in its early production years, setting a benchmark for compact SUVs.
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