🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1991-1996 Codes Platform Code: XJ Generation Generation Designation: Second Generation (facelifted XJ) 👋 Introduction Market Position Target Audience: DIY enthusiasts with basic to intermediate mechanical skills, independent auto repair shops, and knowledgeable vehicle owners seeking to better understand their vehicle. Competitive Analysis Value Proposition: Provides factory-level technical information, empowering users to perform accurate diagnostics and repairs, saving time and money compared to relying solely on professional mechanics. Offers superior detail to generic online guides. Key Features Instant Access: Immediate download post-purchase eliminates shipping costs and delays, enabling prompt commencement of maintenance or repair tasks. Digital Versatility: Viewable on PCs, Macs, and various mobile devices and e-readers, offering flexibility in access and use. 📋 Manual Details Coverage Areas Primary Coverage: North American Market Models Secondary Coverage: Export Models (where applicable, engine differences noted) Page Count Estimated Page Count: Approx. 2000+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: 2.5L I4 (AMC 150), 4.0L I6 (High Output AMC 242), induction, fuel injection, emission controls, cooling, lubrication, ignition, engine overhaul, diagnostics Transmission Systems: AX-4 Auto (4-speed), AW-4 Auto (4-speed, electronically controlled), BA-10/5 (5-speed manual), NV2500 (5-speed manual), NV3550 (5-speed manual), clutch systems, torque converters, seals, internal components, service and overhaul Drivetrain And Differentials: Transfer cases (NP231, NP242 Command-Trac/Selec-Trac), Dana 30 front axle, Dana 35 rear axle (various ratios), Chrysler 8.25 rear axle, U-joints, CV joints, axle seals, lubrication, differential overhaul Chassis And Suspension: Frame construction, leaf spring rear suspension, coil spring front suspension, control arms, bushings, ball joints, sway bars, shock absorbers, steering linkage, steering gear (power steering pump, box), wheel bearings, alignment specifications Brake Systems: Front disc brakes (Vented), Rear drum brakes, ABS (Anti-lock Braking System) for equipped models, brake lines, calipers, wheel cylinders, master cylinder, parking brake system, fluid specifications, bleeding procedures Electrical And Wiring: Complete wiring diagrams, fuse box locations, relay assignments, battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), instrument cluster, body control modules, engine control modules (ECU/PCM), sensor inputs/outputs, diagnostics of electrical faults Body And Interior: Body panel removal/installation, door mechanisms, glass replacement, interior trim, seats, HVAC system (heating, ventilation, air conditioning), body sealing, rust prevention, corrosion repair guidance Fuel And Emission Control: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure testing, evaporative emission control (EVAP), catalytic converter, oxygen sensors, EGR system, PCV system, emission control component testing Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication points, tune-up procedures, spark plug replacement, belt tensioning and replacement Diagnostics And Troubleshooting: Systematic diagnostic flowcharts, common fault symptom identification, DTC (Diagnostic Trouble Code) interpretation, use of diagnostic tools, electrical circuit testing, performance issue diagnosis Repair And Overhaul: Component removal and installation, engine rebuilding procedures, transmission overhaul, axle rebuilds, suspension component replacement, brake caliper and drum service, radiator replacement, starter/alternator testing and replacement Technical Specifications And Settings: Torque specifications for all fasteners, engine timing, valve lash adjustments (if applicable), wheel alignment angles, tire pressure recommendations, fluid capacities, component tolerances Technical Depth Depth Of Coverage: Comprehensive: Covers basic to advanced repair and diagnostic procedures, including engine and transmission rebuilds. Equivalent to dealership-level service information. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable due to digital format, allowing quick access to specific topics. Print Quality Printability: Designed for printing individual pages, ensuring clarity and durability for workshop use. Binding Type Binding Type: Not applicable (Digital file) Paper Type Paper Type: Not applicable (Digital file) ⚙️ Engine Specifications Primary Engine Engine 1: 2.5L (150 cu in) AMC 150 Inline-4 Engine 2: 4.0L (242 cu in) AMC 242 "High Output" Inline-6 Performance Engine 1 Hp Range: Approx. 125 hp @ 4500 rpm (Varies slightly by year) Engine 1 Torque Range: Approx. 170 lb-ft @ 2400 rpm (Varies slightly by year) Engine 2 Hp Range: Approx. 180-190 hp @ 4750 rpm (Varies slightly by year, typically 'HO' spec) Engine 2 Torque Range: Approx. 220-230 lb-ft @ 3000-3250 rpm (Varies slightly by year, typically 'HO' spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Fuel Pump Type: In-tank electric fuel pump 🔧 Transmission Standard Transmission Options: 4-speed Automatic (Chrysler A904/AX-4, Chrysler AW-4), 5-speed Manual (BA-10/5, NV2500, NV3550) Optional Transmission Selection Notes: AW-4 transmission became increasingly common and featured electronic control for improved performance and economy. Features Manual Transmission Details: Details on clutch operation, internal gearsets, synchronizers, and shift linkage adjustments for various manual transmissions. Automatic Transmission Details: Torque converter operation, valve body function, electronic control module (if applicable) inputs/outputs, fluid types, and service procedures. 📐 Dimensions Exterior Wheelbase Inches: 101.4 inches (approx.) Length Inches: 167.5...