🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ Product Type: Workshop Service Manual Product Format: PDF Download 👋 Introduction Market Position Positioning: The Jeep Cherokee XJ is a highly regarded compact SUV, known for its ruggedness, off-road capability, and utilitarian design. It filled a niche as a more affordable and maneuverable alternative to larger SUVs. Competitive Analysis Competitors: Competed against vehicles like the Ford Bronco II, Chevrolet S-10 Blazer, and Nissan Pathfinder in its early years, and later against compact SUVs from various manufacturers. Key Features Off Road Capability: Renowned for its off-road prowess due to its unibody construction (lighter than body-on-frame competitors), solid front axle (until 1984, then replaced by Dana 30 with U-joints), and robust 4x4 systems. Durability: Praised for its durability and longevity, with many examples still in service today. Design Innovation: One of the first SUVs to feature unibody construction, which contributed to a lighter weight and better handling compared to traditional body-on-frame SUVs. 📋 Manual Details Coverage Areas Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Vehicle Variants: All XJ Cherokee variants (2-door, 4-door, Sport, SE, Classic, Limited, Country) Geographic Coverage: Primarily North American specifications, but broadly applicable globally for mechanicals. Page Count Estimated Pages: 1500+ Manual Type Type: Comprehensive Workshop Service and Repair Manual Language Language: English Format Format: Digital PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, cooling system, fuel system, exhaust system, ignition system, lubrication system. Drivetrain: Four-wheel drive (Command-Trac, Selec-Trac, NP231, NP242 transfer cases), axles (Dana 30 front, Chrysler 8.25 rear, Dana 35 rear), drive shafts, U-joints. Transmission: Manual (AX-5, AX-15) and Automatic (AW4, 30RH) transmission service, repair, and overhaul. Suspension Steering: Front (leaf spring solid axle) and rear suspension systems, steering gear, power steering, alignment specifications. Brakes: Front disc brakes, rear drum brakes, parking brake system, hydraulic lines, ABS (if equipped on later models). Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, fuse/relay locations. Body Chassis: Body panel removal/installation, interior trim, doors, glass, bumpers, frame straightening (if applicable). HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair. Emissions: Emissions control systems, catalytic converter, EGR system, evaporative emission control. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, fluid top-offs, tune-ups, lubrication. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs), symptom-based troubleshooting. Repair: Step-by-step instructions for component replacement, overhaul, and repair across all systems. Rebuilds: Detailed procedures for engine, transmission, and axle rebuilds, including torque specifications and tolerances. Adjustments: Adjustment procedures for brakes, clutch, ignition timing (where applicable), and drive belts. Wiring Diagrams: Complete electrical schematic diagrams for all vehicle systems. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Detail Level: Includes detailed diagrams, torque specifications, clearances, and diagnostic flowcharts. Target Audience: Professional mechanics, experienced DIY enthusiasts, and owners who want in-depth knowledge. 📊 Manual Specifications File Format Format: PDF Searchability: Typically text-searchable for quick information retrieval. Print Quality Quality: High-resolution scans/digital files suitable for printing key sections. Binding Type Type: N/A (Digital PDF Download) Paper Type Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.5L AMC I-4 (4.0L OHV I6 option became dominant) Engine 1 Displacement: 2.5 Liters (150 cu in) Engine 1 Power: Approx. 121 hp @ 4800 rpm Engine 1 Torque: Approx. 190 lb-ft @ 2000 rpm (Diesel variant available in some markets) Engine 2 Name: 4.0L AMC I6 (High Output) Engine 2 Displacement: 4.0 Liters (242 cu in) Engine 2 Power: Approx. 177 hp @ 4750 rpm (varied slightly over years) Engine 2 Torque: Approx. 220 lb-ft @ 3250 rpm (varied slightly over years) Performance Acceleration 0 60 Mph: Approx. 9-11 seconds (4.0L, depending on configuration) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for both 2.5L and 4.0L engines. Recommended Fuel: 87 Octane Unleaded Gasoline Fuel Tank Capacity: 20.0 US gallons (75.7 L) 🔧 Transmission Standard Transmission 1 Name: AX-5 Manual (5-speed) Transmission 1 Application: Primarily with the 2.5L engine. Optional Transmission 2 Name: AW4 Automatic (4-speed) Transmission 2 Application: Commonly paired with the 4.0L engine, also available with 2.5L. Transmission 3 Name: AX-15 Manual (5-speed) Transmission 3 Application: Later models, often with the 4.0L engine, offering improved durability over AX-5. Transmission 4 Name: 30RH Automatic (3-speed) Transmission 4 Application: Used in some later models, often with the 2.5L engine. Features Transfer Case Options: Command-Trac (NV231) part-time 2WD/4WD, Selec-Trac (NV242) full-time 2WD/4WD. Fluid Specifications Aw4 Fluid Type: Dexron III ATF (or equivalent) Ax15 Fluid Type: GL-3 or GL-4 75W-90 Gear Oil 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 171.2 inches (4348 mm) Width: 70.5 inches (1791 mm) Height: 64.4 inches (1636 mm) Weights Curb Weight: Approx. 3,200 - 3,700 lbs (1451 - 1678 kg) Gross Vehicle Weight Rating: Approx. 4,700 - 5,000 lbs...