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Jeep Cherokee YJ XJ 1985 Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Sub Model: Cherokee Chief, Pioneer, Laredo, Sport, Briarwood, SE, Limited Model Code: XJ Year: 1985 Chassis Variant: YJ (Jeep Wrangler - though the manual primarily covers XJ Cherokee, YJ is often bundled for this era due to platform similarities and consumer interest) Codes Vin Code: J (10th digit of VIN typically indicates the model year for Chrysler/Jeep products) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Key Attributes: Compact size, rugged construction, off-road capability, versatility Competitive Analysis Competitors 1985: Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer Key Features Distinguishing Features: Unibody construction (pioneering for SUVs), COMMAND-TRAC and Selec-Trac 4WD systems, robust AMC engines Manual Value Proposition Benefit To User: Enables accurate diagnosis, efficient repair, and proper maintenance, extending vehicle life and performance. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Target Audience: Professional Technicians and Advanced DIY Enthusiasts Page Count Estimated Page Count: 1000+ (typical for comprehensive factory service manuals of this era) 📖 Manual Coverage Systems Covered Engine: 2.5L AMC 150 I4, 4.2L AMC 258 I6, 5.0L AMC 304 V8 (for select markets/later XJ variants, confirm specific engine coverage in manual) Transmission: AX4/AX4-1 (2WD), AX5 (4WD), AW4 (Automatic Transmission) Drivetrain: Transfer Cases (NP207, NP231), Front & Rear Axles (Dana 30, Dana 35) Suspension: Front Leaf Springs (early XJ), Front Coil Springs (later XJ, standard for 1985), Rear Leaf Springs Brakes: Front Disc, Rear Drum; Power Brakes; ABS (if equipped) Steering: Power Steering System Cooling System: Radiator, Fan, Water Pump, Thermostat Fuel System: Fuel Tank, Fuel Pump, Fuel Injection (Renix EFI), Carburetor (older models/variants) Electrical System: Wiring Diagrams, Battery, Alternator, Starter, Ignition System, Lighting, Gauges, Fuses, Relays Body: Exterior Panels, Doors, Windows, Interior Trim, Bumpers, Chassis HVAC: Heating, Ventilation, Air Conditioning System Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Lubrication Schedules, Belt Inspections Troubleshooting: Diagnostic Procedures, Symptom-Based Guides, Fault Code Interpretation (for EFI models) Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical System Diagnosis and Repair Diagnostics: Engine Performance Diagnostics, Electrical System Troubleshooting, HVAC System Checks Assembly Disassembly: Detailed step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive (from routine maintenance to major component overhauls and rebuilds) Diagnostic Level: Advanced diagnostic procedures, including wiring schematics and sensor data interpretation for EFI systems Torque Specifications: Detailed torque values for all critical fasteners Clearances And Tolerances: Precise specifications for engine, transmission, and drivetrain component clearances 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically OCR processed for text search) Print Quality Resolution: High (suitable for clear printing of diagrams and text) Binding Type Type: Digital Download (N/A for physical binding) Paper Type Type: Digital Download (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Code 1: AMC 150 Displacement 1: 2.5 Liters (150 cu in) Configuration 1: Inline 4-Cylinder Horsepower 1: ~115 hp @ 4500 rpm (estimated) Torque 1: ~170 lb-ft @ 2800 rpm (estimated) Fuel System 1: Renix Electronic Fuel Injection (EFI) Secondary Engine Engine Code 2: AMC 258 Displacement 2: 4.2 Liters (258 cu in) Configuration 2: Inline 6-Cylinder Horsepower 2: ~112 hp @ 3200 rpm (estimated) Torque 2: ~200 lb-ft @ 2000 rpm (estimated) Fuel System 2: Renix Electronic Fuel Injection (EFI) Performance Top Speed Estimated: 95-105 mph (depending on engine and gearing) Acceleration 0 60 Estimated: 12-16 seconds (depending on engine and drivetrain) Fuel System Fuel Type: Unleaded Gasoline Fuel Capacity: 20 Gallons (approx.) 🔧 Transmission Standard Type Manual: Aisin-Warner AW4 (4-speed Automatic) Optional Type Automatic: New Process NP207 (2WD/4WD Part-Time Transfer Case) Transfer Case Selections: Selec-Trac (Full-Time 4WD - Optional) Features Gear Ratios Aw4 Estimated: 2.45:1 (1st), 1.45:1 (2nd), 1.00:1 (3rd), 0.75:1 (4th), 2.87:1 (Reverse) Transmission Fluid Type: ATF+3 or ATF+4 (check specific manual for OEM recommendation) 📐 Dimensions Exterior Length: 167.2 inches Width: 69.3 inches Height: 63.4 inches Wheelbase: 104.4 inches Ground Clearance: 8.7 inches (approx., depending on tire size and suspension) Weights Curb Weight Estimated: 3100 - 3500 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr Estimated: 4500 - 4800 lbs Cargo Cargo Volume Behind Rear Seat: 32.1 cubic feet Cargo Volume With Rear Seat Folded: 69.3 cubic feet 🛡️ Safety Features Ratings NHTSA Rollover Resistance Score Estimated: 3 out of 5 stars (typical for SUVs of this era) Active Features Brake Assist: Power Assist ABS: Anti-lock Braking System (Optional on some models) Passive Features Airbags: Driver-side airbag (typically standard by 1985, but verify) Seat Belts: Front and Rear Seat Belts (with driver and passenger shoulder belts) 💡 Technology Features Infotainment Audio System: Factory AM/FM Radio, Optional Cassette Player, Optional Premium Sound System Gauges: Speedometer, Tachometer (optional), Fuel Gauge, Temperature Gauge, Oil Pressure Gauge, Voltmeter Driver Assistance Cruise Control: Optional Connectivity Connectivity Features: N/A for this era (basic automotive systems) 🔧...
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Sku: 389052
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Jeep Cherokee YJ XJ 1985 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee (XJ)
Sub Model:
Cherokee Chief, Pioneer, Laredo, Sport, Briarwood, SE, Limited
Model Code:
XJ
Year:
1985
Chassis Variant:
YJ (Jeep Wrangler - though the manual primarily covers XJ Cherokee, YJ is often bundled for this era due to platform similarities and consumer interest)
Codes
Vin Code:
J (10th digit of VIN typically indicates the model year for Chrysler/Jeep products)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Key Attributes:
Compact size, rugged construction, off-road capability, versatility
Competitive Analysis
Competitors 1985:
Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer
Key Features
Distinguishing Features:
Unibody construction (pioneering for SUVs), COMMAND-TRAC and Selec-Trac 4WD systems, robust AMC engines
Manual Value Proposition
Benefit To User:
Enables accurate diagnosis, efficient repair, and proper maintenance, extending vehicle life and performance.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Target Audience:
Professional Technicians and Advanced DIY Enthusiasts
Page Count
Estimated Page Count:
1000+ (typical for comprehensive factory service manuals of this era)
📖 Manual Coverage
Systems Covered
Engine:
2.5L AMC 150 I4, 4.2L AMC 258 I6, 5.0L AMC 304 V8 (for select markets/later XJ variants, confirm specific engine coverage in manual)
Transmission:
AX4/AX4-1 (2WD), AX5 (4WD), AW4 (Automatic Transmission)
Drivetrain:
Transfer Cases (NP207, NP231), Front & Rear Axles (Dana 30, Dana 35)
Suspension:
Front Leaf Springs (early XJ), Front Coil Springs (later XJ, standard for 1985), Rear Leaf Springs
Brakes:
Front Disc, Rear Drum; Power Brakes; ABS (if equipped)
Steering:
Power Steering System
Cooling System:
Radiator, Fan, Water Pump, Thermostat
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injection (Renix EFI), Carburetor (older models/variants)
Electrical System:
Wiring Diagrams, Battery, Alternator, Starter, Ignition System, Lighting, Gauges, Fuses, Relays
Body:
Exterior Panels, Doors, Windows, Interior Trim, Bumpers, Chassis
HVAC:
Heating, Ventilation, Air Conditioning System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Lubrication Schedules, Belt Inspections
Troubleshooting:
Diagnostic Procedures, Symptom-Based Guides, Fault Code Interpretation (for EFI models)
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical System Diagnosis and Repair
Diagnostics:
Engine Performance Diagnostics, Electrical System Troubleshooting, HVAC System Checks
Assembly Disassembly:
Detailed step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive (from routine maintenance to major component overhauls and rebuilds)
Diagnostic Level:
Advanced diagnostic procedures, including wiring schematics and sensor data interpretation for EFI systems
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances And Tolerances:
Precise specifications for engine, transmission, and drivetrain component clearances
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically OCR processed for text search)
Print Quality
Resolution:
High (suitable for clear printing of diagrams and text)
Binding Type
Type:
Digital Download (N/A for physical binding)
Paper Type
Type:
Digital Download (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
AMC 150
Displacement 1:
2.5 Liters (150 cu in)
Configuration 1:
Inline 4-Cylinder
Horsepower 1:
~115 hp @ 4500 rpm (estimated)
Torque 1:
~170 lb-ft @ 2800 rpm (estimated)
Fuel System 1:
Renix Electronic Fuel Injection (EFI)
Secondary Engine
Engine Code 2:
AMC 258
Displacement 2:
4.2 Liters (258 cu in)
Configuration 2:
Inline 6-Cylinder
Horsepower 2:
~112 hp @ 3200 rpm (estimated)
Torque 2:
~200 lb-ft @ 2000 rpm (estimated)
Fuel System 2:
Renix Electronic Fuel Injection (EFI)
Performance
Top Speed Estimated:
95-105 mph (depending on engine and gearing)
Acceleration 0 60 Estimated:
12-16 seconds (depending on engine and drivetrain)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
20 Gallons (approx.)
🔧 Transmission
Standard
Type Manual:
Aisin-Warner AW4 (4-speed Automatic)
Optional
Type Automatic:
New Process NP207 (2WD/4WD Part-Time Transfer Case)
Transfer Case Selections:
Selec-Trac (Full-Time 4WD - Optional)
Features
Gear Ratios Aw4 Estimated:
2.45:1 (1st), 1.45:1 (2nd), 1.00:1 (3rd), 0.75:1 (4th), 2.87:1 (Reverse)
Transmission Fluid Type:
ATF+3 or ATF+4 (check specific manual for OEM recommendation)
📐 Dimensions
Exterior
Length:
167.2 inches
Width:
69.3 inches
Height:
63.4 inches
Wheelbase:
104.4 inches
Ground Clearance:
8.7 inches (approx., depending on tire size and suspension)
Weights
Curb Weight Estimated:
3100 - 3500 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr Estimated:
4500 - 4800 lbs
Cargo
Cargo Volume Behind Rear Seat:
32.1 cubic feet
Cargo Volume With Rear Seat Folded:
69.3 cubic feet
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Score Estimated:
3 out of 5 stars (typical for SUVs of this era)
Active Features
Brake Assist:
Power Assist
ABS:
Anti-lock Braking System (Optional on some models)
Passive Features
Airbags:
Driver-side airbag (typically standard by 1985, but verify)
Seat Belts:
Front and Rear Seat Belts (with driver and passenger shoulder belts)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Radio, Optional Cassette Player, Optional Premium Sound System
Gauges:
Speedometer, Tachometer (optional), Fuel Gauge, Temperature Gauge, Oil Pressure Gauge, Voltmeter
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
N/A for this era (basic automotive systems)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical, check manual)
Transmission Fluid Change Interval:
Every 30,000 miles or 24 months (typical, check manual)
Coolant Change Interval:
Every 30,000 miles or 24 months (typical, check manual)
Spark Plug Replacement Interval:
Every 30,000 miles (for standard plugs) or 60,000 miles (for platinum plugs if applicable)
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Coolant Spec:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
Mopar Power Steering Fluid or Dexron II/III
Known Issues
Common Problems Engine:
Head gasket leaks (especially with the 4.0L in later years, less common on 2.5L/4.2L), cooling system leaks, Renix EFI system glitches
Common Problems Suspension:
Leaf spring sag (rear), worn control arm bushings, worn ball joints
Common Problems Electrical:
Corrosion on grounds, failing sensors, intermittent electrical issues
Common Problems Body:
Rust, particularly around wheel wells, rocker panels, and tailgate
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded in 1941 with the Willys MB Jeep, known for its off-road prowess and military heritage.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984, revolutionizing the SUV market with its compact size and unibody construction, offering a more car-like ride than traditional body-on-frame SUVs.
1985 Updates:
The 1985 model year saw refinements and the introduction of optional features and engine choices, solidifying its market position.
Production
Assembly Locations:
Toledo, Ohio, USA
Production Span Xj:
1984-2001
🏆 Awards & Recognition
Recognitions
Motor Trend SUV Of The Year:
1984 (First Generation XJ Cherokee)
Off Road Magazine Awards:
Consistently recognized for off-road capability and durability by off-road publications.
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