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Jeep Grand Cherokee ZJ 1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation: ZJ Year: 1998 Codes Chassis Code: ZJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Key Selling Points: Off-road capability, comfortable ride, spacious interior, powerful engine options Competitive Analysis Competitors: Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder, Land Rover Discovery Key Features Design Philosophy: Rugged elegance, premium interior appointments, robust off-road chassis Powertrain Options: Renowned Jeep capability with comfortable on-road manners 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair Secondary Coverage: Troubleshooting, Diagnostics, Specifications, Wiring Diagrams Page Count Estimated Page Count: 1500-2000 Manual Type Type: Factory Service Manual (FSM) / Technical Service Manual (TSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system Drivetrain: Transmission (automatic and manual), transfer case (NV242, NV249), drive shafts, differentials (front and rear), axles Suspension: Front suspension (solid axle, coil springs), rear suspension (solid axle, leaf springs), steering system Brakes: Front disc brakes, rear drum brakes (standard), optional rear disc brakes, ABS system Electrical: 12V electrical system, battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules, diagnostic connectors (OBD-II) Body And Chassis: Frame, body panels, doors, glass, interior trim, HVAC system, exterior trim Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, differential, brake), filter replacements, tune-ups, inspections Repair: Engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair, body panel repair Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, electrical circuit diagnosis Diagnostics: OBD-II code interpretation, scan tool usage, component testing procedures Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Resolution: High resolution, suitable for printing Diagrams: Clear, detailed diagrams and exploded views Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 613 Engine Type: Inline 6-Cylinder, Overhead Valve (OHV) Displacement: 4.0 Liters (242 cubic inches) Bore X Stroke: 3.875 in x 3.413 in (98.4 mm x 86.7 mm) Compression Ratio: 8.75:1 Horsepower: 185 hp @ 4600 rpm Torque: 220 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Fuel Type: Unleaded Regular Gasoline (87 octane recommended) Optional Engine Engine Type: V8, Overhead Valve (OHV) Displacement: 5.2 Liters (318 cubic inches) - Magnum V8 Horsepower: 220 hp @ 4400 rpm Torque: 295 lb-ft @ 3200 rpm Performance 0-60 Mph Approx: 9-10 seconds (4.0L), 8-9 seconds (5.2L) 🔧 Transmission Standard Type: 4-Speed Automatic (42RE) Optional Type: 5-Speed Manual (AX-15) - Rare Features Transfer Case: Selec-Trac NV242 (Full-time 4WD with 2WD mode), Quadra-Trac NV249 (Full-time 4WD with viscous coupler) Fluid Type Automatic Transmission Fluid: ATF+4 (or equivalent spec) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 7-9 quarts (pan drop and refill) 📐 Dimensions Exterior Length: 180.7 in (4590 mm) Width: 70.5 in (1791 mm) Height: 65.7 in (1669 mm) Wheelbase: 109.4 in (2779 mm) Ground Clearance: 8.7 in (221 mm) (standard) Weights Curb Weight: 4,000 - 4,500 lbs (1814 - 2041 kg) Gross Vehicle Weight Rating Gvwr: 5,300 - 5,600 lbs (2404 - 2540 kg) Cargo Cargo Volume Behind Rear Seat: Approx. 37.3 cu ft Cargo Volume With Rear Seat Folded: Approx. 71.0 cu ft 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars (as per contemporary ratings) Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels Passive Features Airbags: Driver and front passenger airbags Seat Belts: Three-point inertia-reel seat belts at all seating positions Structure: Unibody construction with integrated crumple zones 💡 Technology Features Infotainment Audio System: Optional premium Infinity Gold sound system with amplifier and subwoofer, AM/FM stereo with cassette player and optional CD player Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Diagnostic Port: OBD-II compliant diagnostic connector Comfort Features Climate Control: Manual or optional automatic climate control (ACC) Power Accessories: Optional power windows, power locks, power mirrors, power seats 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 3,000 miles or 3 months (conventional oil); 5,000 miles or 6 months (synthetic oil) Engine Coolant: First flush at 30,000 miles or 3 years, then every 15,000 miles or 1.5 years Transmission Fluid And Filter: Every 30,000 miles or 3 years Differential Fluid: Every 30,000 miles or 3 years Spark Plugs: Approx. 30,000-60,000 miles depending on plug type (refer to manual for specifics) Fluid Specifications Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 (depending on climate) Engine Coolant: Mopar OAT (Organic Additive Technology) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water) Brake Fluid: DOT 3 or DOT 4 Known Issues Common Problems: Crankshaft position sensor failures (causes stalling), heater core leaks, transmission cooler line leaks, rust (especially in rocker panels and rear quarters),...
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Sku: 495487
Collecties: ALL Jeep

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Jeep Grand Cherokee ZJ 1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Generation:
ZJ
Year:
1998
Codes
Chassis Code:
ZJ
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Key Selling Points:
Off-road capability, comfortable ride, spacious interior, powerful engine options
Competitive Analysis
Competitors:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder, Land Rover Discovery
Key Features
Design Philosophy:
Rugged elegance, premium interior appointments, robust off-road chassis
Powertrain Options:
Renowned Jeep capability with comfortable on-road manners
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair
Secondary Coverage:
Troubleshooting, Diagnostics, Specifications, Wiring Diagrams
Page Count
Estimated Page Count:
1500-2000
Manual Type
Type:
Factory Service Manual (FSM) / Technical Service Manual (TSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system
Drivetrain:
Transmission (automatic and manual), transfer case (NV242, NV249), drive shafts, differentials (front and rear), axles
Suspension:
Front suspension (solid axle, coil springs), rear suspension (solid axle, leaf springs), steering system
Brakes:
Front disc brakes, rear drum brakes (standard), optional rear disc brakes, ABS system
Electrical:
12V electrical system, battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules, diagnostic connectors (OBD-II)
Body And Chassis:
Frame, body panels, doors, glass, interior trim, HVAC system, exterior trim
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, differential, brake), filter replacements, tune-ups, inspections
Repair:
Engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair, body panel repair
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, electrical circuit diagnosis
Diagnostics:
OBD-II code interpretation, scan tool usage, component testing procedures
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Print Quality
Resolution:
High resolution, suitable for printing
Diagrams:
Clear, detailed diagrams and exploded views
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
613
Engine Type:
Inline 6-Cylinder, Overhead Valve (OHV)
Displacement:
4.0 Liters (242 cubic inches)
Bore X Stroke:
3.875 in x 3.413 in (98.4 mm x 86.7 mm)
Compression Ratio:
8.75:1
Horsepower:
185 hp @ 4600 rpm
Torque:
220 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Sequential Multiport Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Gasoline (87 octane recommended)
Optional Engine
Engine Type:
V8, Overhead Valve (OHV)
Displacement:
5.2 Liters (318 cubic inches) - Magnum V8
Horsepower:
220 hp @ 4400 rpm
Torque:
295 lb-ft @ 3200 rpm
Performance
0-60 Mph Approx:
9-10 seconds (4.0L), 8-9 seconds (5.2L)
🔧 Transmission
Standard
Type:
4-Speed Automatic (42RE)
Optional
Type:
5-Speed Manual (AX-15) - Rare
Features
Transfer Case:
Selec-Trac NV242 (Full-time 4WD with 2WD mode), Quadra-Trac NV249 (Full-time 4WD with viscous coupler)
Fluid Type
Automatic Transmission Fluid:
ATF+4 (or equivalent spec)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7-9 quarts (pan drop and refill)
📐 Dimensions
Exterior
Length:
180.7 in (4590 mm)
Width:
70.5 in (1791 mm)
Height:
65.7 in (1669 mm)
Wheelbase:
109.4 in (2779 mm)
Ground Clearance:
8.7 in (221 mm) (standard)
Weights
Curb Weight:
4,000 - 4,500 lbs (1814 - 2041 kg)
Gross Vehicle Weight Rating Gvwr:
5,300 - 5,600 lbs (2404 - 2540 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 37.3 cu ft
Cargo Volume With Rear Seat Folded:
Approx. 71.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (as per contemporary ratings)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
Three-point inertia-reel seat belts at all seating positions
Structure:
Unibody construction with integrated crumple zones
💡 Technology Features
Infotainment
Audio System:
Optional premium Infinity Gold sound system with amplifier and subwoofer, AM/FM stereo with cassette player and optional CD player
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Diagnostic Port:
OBD-II compliant diagnostic connector
Comfort Features
Climate Control:
Manual or optional automatic climate control (ACC)
Power Accessories:
Optional power windows, power locks, power mirrors, power seats
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 3,000 miles or 3 months (conventional oil); 5,000 miles or 6 months (synthetic oil)
Engine Coolant:
First flush at 30,000 miles or 3 years, then every 15,000 miles or 1.5 years
Transmission Fluid And Filter:
Every 30,000 miles or 3 years
Differential Fluid:
Every 30,000 miles or 3 years
Spark Plugs:
Approx. 30,000-60,000 miles depending on plug type (refer to manual for specifics)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30 (depending on climate)
Engine Coolant:
Mopar OAT (Organic Additive Technology) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Problems:
Crankshaft position sensor failures (causes stalling), heater core leaks, transmission cooler line leaks, rust (especially in rocker panels and rear quarters), valve cover gasket leaks, aging rubber bushings
Recommendations:
Regular inspection for leaks, proper fluid maintenance is crucial for longevity, address rust proactively.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Long history of robust, off-road capable vehicles dating back to WWII.
Model Evolution
Zj Introduction:
Introduced for the 1993 model year, replacing the Cherokee XJ as Jeep's premium full-size SUV offering. Revolutionized the SUV market with its unibody construction and luxury features.
Zj Facelift:
Received a significant facelift for the 1996 model year, including updated interior and exterior styling, revised powertrains, and improved safety features.
Production
Production Years:
1993-1998
Assembly Location:
Jefferson North Assembly Plant, Detroit, Michigan
🏆 Awards & Recognition
Recognitions
SUV Of The Year:
Recognized as a leading SUV of its era for blending luxury, comfort, and off-road prowess.
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