Jeep GRANS CHEROKEE ZJ Parts Manual Catalog 1994-1996
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation: ZJ Product Type: Parts Manual Catalog Codes Model Years Covered: 1994, 1995, 1996 👋 Introduction Market Position Target Audience: Jeep owners, independent repair shops, automotive parts suppliers, restoration specialists. Competitive Analysis Value Proposition: Provides essential OEM part numbers and diagrams, crucial for accurate part ordering and repairs, reducing guesswork and incorrect part purchases. Key Features Part Number Accuracy: Guaranteed accuracy of manufacturer part numbers for all components. Visual Aid: Exploded diagrams are invaluable for understanding component relationships and assembly order. Completeness: Designed to cover every part, ensuring no component is overlooked. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive parts catalog for all components of the Jeep Grand Cherokee ZJ model from 1994 to 1996. Diagram Type: Exploded views with detailed part identification. Page Count Estimated Page Count: Estimated 500+ pages (typical for comprehensive parts catalogs of this era). Manual Type Manual Type: Parts Catalog / Parts Manual Language Language: English Format Format: Digital (likely PDF, or similar searchable format). 📖 Manual Coverage Systems Covered Powertrain: Engine components, fuel system, cooling system, exhaust system, drivetrain (transfer case, differentials). Chassis And Suspension: Front and rear suspension components, steering system, brake system, wheels, tires. Electrical And Lighting: Wiring harnesses, lighting components, ignition system, charging system, power distribution. Body And Interior: Exterior body panels, doors, glass, trim, interior components, seating, HVAC system components. Procedures Included Part Identification: Identification of every single OEM part with corresponding manufacturer part numbers. Assembly Disassembly Guidance: Exploded diagrams provide visual guidance for assembly and disassembly of various component groups. Part Interchangeability: Implicitly aids in understanding part interchangeability within the specified model years. Technical Depth Detail Level: Extremely high, focusing on OEM part numbers and specific component configurations. Diagnostic Support: While not a diagnostic manual, it's crucial for identifying correct replacement parts during troubleshooting. Repair Scope: Supports all repair and replacement activities by providing precise part identification. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for digital viewing and printing. Searchable text is a key benefit. Print Quality Diagram Clarity: Professional quality with clear, enlargeable diagrams for detailed viewing of even small components. Binding Type Binding: N/A (for digital format); if printed, typically spiral-bound or comb-bound for lay-flat use. Paper Type Paper Quality: N/A (for digital format); if printed, typically on durable, semi-gloss paper for clarity. ⚙️ Engine Specifications Primary Engine Engine Options 1994-1996: 4.0L Inline-6 OHV (242 ci), 5.2L V8 OHV (318 ci), 5.9L V8 OHV (360 ci) - Specific availability may vary by year and trim. Performance 4.0L I6 Horsepower 4.0L I6: Approx. 180-190 hp @ 4,750 rpm Torque 4.0L I6: Approx. 220-225 lb-ft @ 3,000 rpm Performance 5.2L V8 Horsepower 5.2L V8: Approx. 205-210 hp @ 4,400 rpm Torque 5.2L V8: Approx. 285-295 lb-ft @ 3,200 rpm Performance 5.9L V8 Horsepower 5.9L V8: Approx. 215-220 hp @ 4,400 rpm Torque 5.9L V8: Approx. 330-335 lb-ft @ 2,800 rpm Fuel System Fuel Injection: Multi-point fuel injection (MPI) Fuel Type Recommended Fuel: Unleaded gasoline (87 octane recommended for 4.0L, 89 octane for V8s). 🔧 Transmission Standard Transmission Standard Transmission 1994-1995: 4-speed automatic (42RE) Standard Transmission 1996: 4-speed automatic (44RE for V8, 42RE for I6) Optional Transmission Optional Transmission: 5-speed manual (AX-15) - Available with 4.0L I6, but less common. Features Transfer Case Options: Selec-Trac (full-time 4WD, part-time option), Command-Trac (part-time 4WD). 📐 Dimensions Exterior Wheelbase: 108.7 inches Length: 178.3 inches Width: 70.5 inches Height: 64.7 inches Interior Passenger Volume: Approx. 101.1 cubic feet Cargo Cargo Volume Behind Rear Seat: Approx. 39.2 cubic feet Cargo Volume Max: Approx. 75.7 cubic feet Weights Curb Weight: Approx. 4,000 - 4,500 lbs (depending on engine and drivetrain) Towing Capacity: Up to 6,500 lbs (with appropriate equipment and engine). 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star driver, 4-star passenger (for 1996 model). Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Four Wheel Drive: Standard 4WD or available 4WD systems (Selec-Trac, Command-Trac). Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point front and rear seat belts. 💡 Technology Features Infotainment Audio Options: Factory AM/FM stereo with cassette player and optional CD player. Upgraded speaker systems available. Climate Control: Manual or optional automatic climate control (dual-zone available on higher trims). Driver Assistance Cruise Control: Standard cruise control on most trims. Power Features: Power windows, power door locks, power mirrors, power seats (driver and passenger). Connectivity Factory Phone Prep: Optional early cellular phone integration or preparation kits were available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Check owner's manual for specific recommendations. Transmission Fluid Change: Recommended every 30,000-60,000 miles. Refer to manual for fluid type and capacity. Coolant Flush: Recommended every 30,000-50,000 miles or 2-3 years. Fluid Specifications Engine Oil Spec 4.0L I6: API certified SAE...
Approx. 4,000 - 4,500 lbs (depending on engine and drivetrain)
Towing Capacity:
Up to 6,500 lbs (with appropriate equipment and engine).
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star driver, 4-star passenger (for 1996 model).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Four Wheel Drive:
Standard 4WD or available 4WD systems (Selec-Trac, Command-Trac).
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point front and rear seat belts.
💡 Technology Features
Infotainment
Audio Options:
Factory AM/FM stereo with cassette player and optional CD player. Upgraded speaker systems available.
Climate Control:
Manual or optional automatic climate control (dual-zone available on higher trims).
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Power Features:
Power windows, power door locks, power mirrors, power seats (driver and passenger).
Connectivity
Factory Phone Prep:
Optional early cellular phone integration or preparation kits were available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Check owner's manual for specific recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles. Refer to manual for fluid type and capacity.
Coolant Flush:
Recommended every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Spec 4.0L I6:
API certified SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Spec V8S:
API certified SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature).
Transmission Fluid Type 42Re/44Re:
Chrysler ATF+3 (or equivalent, check manual for precise specification).
Coolant Type:
Ethylene Glycol based antifreeze (typically Mopar specific or compatible).
Known Issues
Common Issues Overview:
The ZJ Grand Cherokee is known for its robust powertrain but can be prone to certain issues like heater core leaks, rear main seal leaks, and some electrical gremlins typical of vehicles of this age. Regular maintenance is key.
Specific Issues 4.0L I6:
Cracking cylinder heads (less common on later models, but possible), oil filter housing leaks.
Specific Issues V8:
Valve seat recession (on earlier engines, less likely on these years), occasional misfires due to coil pack or distributor issues.
Common Component Wear:
Water pump, radiator, U-joints, brake components, and suspension bushings are typical wear items.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for ruggedness, off-road capability, and durable utility vehicles.
Model Evolution
Zj Introduction:
The ZJ Grand Cherokee was introduced for the 1993 model year as Jeep's first full-size luxury SUV, bridging the gap between rugged utility and comfortable refinement.
Zj Updates 1994-1996:
Significant updates included the introduction of the 5.2L V8 in 1993, and the more powerful 5.9L V8 Limited in 1998. The 1996 model year saw minor cosmetic changes and powertrain refinements, including the introduction of the OBD-II compliant powertrain management system.
Production
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA.
Production Years Zj:
1993-1998
🏆 Awards & Recognition
Recognitions
Market Reputation:
The ZJ Grand Cherokee was well-regarded for its blend of SUV capability and luxury, often praised for its smooth ride and powerful engine options.
Ratings
Off Road Capability:
Consistently rated highly for its off-road prowess, a hallmark of the Jeep brand.
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