Jeep KJ Liberty Cherokee TJ Wrangler WK Grand Cherokee Complete Workshop Service Repair Manual 2005
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee (WK) Year: 2005 👋 Introduction Market Position Target Audience: DIY mechanics, professional auto repair shops, Jeep enthusiasts Competitive Analysis Value Proposition: Provides detailed, model-specific repair information saving time and money compared to dealership service Key Features Comprehensive Coverage: Covers multiple Jeep models (KJ, TJ, WK) and their respective systems for the 2005 model year Diagnostic Tools: Includes guidance on using diagnostic tools and interpreting fault codes 📋 Manual Details Coverage Areas Models Covered: KJ Liberty/Cherokee, TJ Wrangler, WK Grand Cherokee Years Covered: 2005 Page Count Estimated Page Count: Extensive (specific number not provided, typical for workshop manuals covering multiple models) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, repair, diagnostics, cooling system, lubrication system, fuel injection, ignition system Engine Electrical: Starter motor, alternator, battery, ignition system components, engine control modules (ECM), sensors Transmission Manual: Clutch, gearbox operation, repair, maintenance, fluid specifications Transmission Automatic: Automatic transmission operation, repair, maintenance, fluid specifications, torque converter Drivetrain: Transfer case operation, differentials, drive shafts, axle components, CV joints Suspension: Front and rear suspension systems, components, alignment, shock absorbers, springs, control arms Steering: Power steering system, steering column, linkages, wheel alignment Brakes: Brake system operation, hydraulic system, ABS, brake pad/shoe replacement, rotor servicing, bleeding procedure Electrical System: Wiring diagrams, lighting system, power windows, mirrors, door locks, interior/exterior lighting Body And Chassis: Body panel removal/installation, structural components, doors, hood, tailgate, interior trim HVAC: Heating, ventilation, and air conditioning system operation, diagnosis, component replacement Diagnostics: Troubleshooting guides, fault codes, diagnostic procedures for various systems Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement Repair Procedures: Step-by-step instructions for component repair and replacement Troubleshooting Guides: Systematic approaches to diagnose and resolve common and uncommon issues Specifications And Data: Torque values, clearances, fluid capacities, electrical specifications Wiring Diagrams: Detailed electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive, covering routine maintenance to major overhauls and diagnostics 📊 Manual Specifications File Format Format: PDF (typically) Searchability: Searchable text (common for professionally produced PDFs) Print Quality Quality: High-resolution, suitable for printing individual pages or sections Binding Type Binding: N/A (Downloadable format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Kj Liberty Engine: 2.4L (147 cu in) PowerTech I4; 3.7L (226 cu in) PowerTech V6 Tj Wrangler Engine: 2.4L (147 cu in) PowerTech I4 (export); 4.0L (242 cu in) PowerTech I6 Wk Grand Cherokee Engine: 3.7L (226 cu in) PowerTech V6; 4.7L (287 cu in) PowerTech V8 (HO) Performance Kj Liberty 2.4L Hp: 150 hp @ 5200 rpm Kj Liberty 3.7L Hp: 210 hp @ 5200 rpm Tj Wrangler 4.0L Hp: 190 hp @ 4600 rpm Wk Grand Cherokee 3.7L Hp: 210 hp @ 5200 rpm Wk Grand Cherokee 4.7L Ho Hp: 260 hp @ 4800 rpm Fuel System Fuel Type: Unleaded Gasoline Injection Type: Electronic Multi-Port Fuel Injection (MPI) 🔧 Transmission Standard Kj Liberty: 5-speed Manual; 4-speed Automatic (42RLE) Tj Wrangler: 5-speed Manual (NV3550); 4-speed Automatic (42RLE) Wk Grand Cherokee: 5-speed Automatic (W5A580 for 4.7L V8, 45RFE for 3.7L V6) Optional Kj Liberty: 4-speed Automatic (42RLE) Tj Wrangler: 4-speed Automatic (42RLE) Wk Grand Cherokee: 4-speed Automatic (45RFE) for 3.7L V6 Features 4Wd Systems: Command-Trac (TJ), Selec-Trac (KJ/WK), Quadra-Drive II (WK optional) 📐 Dimensions Exterior Kj Liberty Wheelbase: 104.1 inches (2644 mm) Tj Wrangler Wheelbase: 93.4 inches (2372 mm) Wk Grand Cherokee Wheelbase: 116.1 inches (2949 mm) Weights Kj Liberty Curb Weight: Approx. 3,600 - 4,000 lbs (1633 - 1814 kg) Tj Wrangler Curb Weight: Approx. 3,100 - 3,500 lbs (1406 - 1588 kg) Wk Grand Cherokee Curb Weight: Approx. 4,300 - 4,900 lbs (1950 - 2223 kg) 🛡️ Safety Features Ratings NHTSA Kj Liberty 2005: Frontal: 4-star driver, 5-star passenger. Side Impact: 4-star front, 5-star rear (may vary by configuration) IIHS Tj Wrangler 2005: N/A (Off-road focused, not typically tested by IIHS for front/side crashworthiness) NHTSA Wk Grand Cherokee 2005: Frontal: 4-star driver, 5-star passenger. Side Impact: 4-star front, 5-star rear (may vary by configuration) Active Features ABS: Available on all models, standard on WK Grand Cherokee Passive Features Airbags: Frontal airbags standard; available side curtain airbags on WK Grand Cherokee 💡 Technology Features Infotainment Kj Liberty Features: Base AM/FM stereo, optional CD player, available premium sound system Tj Wrangler Features: Basic AM/FM/CD stereo systems, designed for ruggedness and simplicity Wk Grand Cherokee Features: Available premium audio systems (e.g., Boston Acoustics), optional navigation system, SiriusXM Satellite Radio Driver Assistance Wk Grand Cherokee Features: Rear parking sensors available Connectivity Kj Liberty Features: Basic auxiliary input (later models) or cassette player Tj Wrangler Features: Minimal connectivity features, focus on essential vehicle functions Wk Grand Cherokee Features: Optional Uconnect infotainment system integration (early stages of development) 🔧...
5-speed Automatic (W5A580 for 4.7L V8, 45RFE for 3.7L V6)
Optional
Kj Liberty:
4-speed Automatic (42RLE)
Tj Wrangler:
4-speed Automatic (42RLE)
Wk Grand Cherokee:
4-speed Automatic (45RFE) for 3.7L V6
Features
4Wd Systems:
Command-Trac (TJ), Selec-Trac (KJ/WK), Quadra-Drive II (WK optional)
📐 Dimensions
Exterior
Kj Liberty Wheelbase:
104.1 inches (2644 mm)
Tj Wrangler Wheelbase:
93.4 inches (2372 mm)
Wk Grand Cherokee Wheelbase:
116.1 inches (2949 mm)
Weights
Kj Liberty Curb Weight:
Approx. 3,600 - 4,000 lbs (1633 - 1814 kg)
Tj Wrangler Curb Weight:
Approx. 3,100 - 3,500 lbs (1406 - 1588 kg)
Wk Grand Cherokee Curb Weight:
Approx. 4,300 - 4,900 lbs (1950 - 2223 kg)
🛡️ Safety Features
Ratings
NHTSA Kj Liberty 2005:
Frontal: 4-star driver, 5-star passenger. Side Impact: 4-star front, 5-star rear (may vary by configuration)
IIHS Tj Wrangler 2005:
N/A (Off-road focused, not typically tested by IIHS for front/side crashworthiness)
NHTSA Wk Grand Cherokee 2005:
Frontal: 4-star driver, 5-star passenger. Side Impact: 4-star front, 5-star rear (may vary by configuration)
Active Features
ABS:
Available on all models, standard on WK Grand Cherokee
Passive Features
Airbags:
Frontal airbags standard; available side curtain airbags on WK Grand Cherokee
💡 Technology Features
Infotainment
Kj Liberty Features:
Base AM/FM stereo, optional CD player, available premium sound system
Tj Wrangler Features:
Basic AM/FM/CD stereo systems, designed for ruggedness and simplicity
Wk Grand Cherokee Features:
Available premium audio systems (e.g., Boston Acoustics), optional navigation system, SiriusXM Satellite Radio
Driver Assistance
Wk Grand Cherokee Features:
Rear parking sensors available
Connectivity
Kj Liberty Features:
Basic auxiliary input (later models) or cassette player
Tj Wrangler Features:
Minimal connectivity features, focus on essential vehicle functions
Wk Grand Cherokee Features:
Optional Uconnect infotainment system integration (early stages of development)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on engine oil type and driving conditions. Refer to specific model for exact recommendations.
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic transmissions. Manual transmission fluid inspection/replacement less frequent.
Fluid Specifications
Engine Oil Kj 3.7L V6:
API Service SN/SP, SAE 5W-30 (check owner's manual for specific viscosity and capacity, typically 5 quarts/4.7 liters)
Engine Oil Tj 4.0L I6:
API Service SN/SP, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity and capacity, typically 6 quarts/5.7 liters)
Engine Oil Wk 4.7L V8:
API Service SN/SP, SAE 5W-20 or 5W-30 (check owner's manual for specific viscosity and capacity, typically 6 quarts/5.7 liters)
Automatic Transmission Fluid 42Rle:
ATF+4 (Mopar)
Automatic Transmission Fluid 45Rfe:
ATF+4 (Mopar)
Automatic Transmission Fluid W5A580:
ATF 3353 or equivalent (MB specification)
Known Issues
Kj Liberty Common:
Cracked cylinder heads (2.4L and 3.7L engines), HVAC blend door actuator failure, rear differential leaks, potential for front ball joint wear
Tj Wrangler Common:
Transfer case chain stretch/failure, common for clutch wear, exhaust manifold cracks (4.0L), rear main seal leaks
Wk Grand Cherokee Common:
Oil filter housing leaks, EGR valve issues (diesel variants not applicable here), power steering leaks, potential for TIPM (Totally Integrated Power Module) issues, front suspension component wear
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Renowned for off-road capability and ruggedness since WWII
Model Evolution
Kj Liberty Introduction:
Introduced for the 2002 model year as a compact SUV, replacing the Cherokee XJ in North America. Known for its distinctive styling and off-road prowess within its segment.
Tj Wrangler Positioning:
Continued the iconic Jeep Wrangler lineage with coil-spring suspension for improved on-road manners over previous leaf-sprung generations. Emphasis on off-road performance.
Wk Grand Cherokee Introduction:
Launched for the 2005 model year, marking a significant redesign with a more car-like unibody construction, independent front suspension, and a focus on premium comfort and on-road refinement while retaining off-road capabilities.
Production
Kj Liberty Production Location:
Toledo, Ohio, USA
Tj Wrangler Production Location:
Toledo, Ohio, USA
Wk Grand Cherokee Production Location:
Jefferson North Assembly, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Kj Liberty Recognition:
Often praised for its off-road capability in its class, sometimes cited for distinctive styling.
Tj Wrangler Recognition:
Consistently recognized as a benchmark for off-road performance, often winning '4x4 of the Year' type awards from enthusiast publications.
Wk Grand Cherokee Recognition:
Praised for its improved on-road manners and premium interior for a Jeep SUV, often competing against luxury SUVs.
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