Engine mechanical, cooling system, fuel system, ignition system, exhaust system, lubrication system, engine control system (ECU)
Transmission Systems:
Automatic transmission (42RLE), Manual transmission (NV1500, NV3550), Transfer case (NV242, NV244)
Brake Systems:
Front disc brakes, rear drum brakes (standard), rear disc brakes (optional), ABS system
Suspension Steering:
Independent front suspension (short/long arm), solid rear axle, power steering system, steering column
Electrical Systems:
Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power windows, door locks, audio system, HVAC controls
HVAC System:
Air conditioning, heating, ventilation, climate control
Engine removal and installation, cylinder head removal and installation, piston and connecting rod installation, crankshaft removal and installation, timing chain/belt replacement, oil pan removal and installation
Transmission Procedures:
Transmission fluid and filter change, transmission removal and installation, clutch replacement (manual), torque converter replacement (automatic)
Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering gear box adjustment/replacement
Electrical Procedures:
Alternator replacement, starter motor replacement, battery testing and replacement, fuse and relay identification and replacement, headlight/taillight bulb replacement, sensor testing and replacement
HVAC Procedures:
A/C system evacuation and recharge, cabin air filter replacement, blower motor replacement, heater core replacement
Body Procedures:
Door panel removal, bumper cover replacement, headlight assembly replacement, windshield replacement, interior trim panel removal
Diagnostics Troubleshooting:
Step-by-step diagnostic flowcharts for common issues, interpretation of diagnostic trouble codes (DTCs), electrical circuit testing
Technical Depth
Depth:
In-depth mechanical and electrical repair procedures, component specifications, torque values, diagnostic information
Level Of Detail:
Suitable for professional mechanics and advanced DIYers
Rebuild Procedures:
Includes detailed procedures for major component overhauls (engine, transmission)
⚙️ Engine Specifications
Primary Engine
Engine Name:
2.4L PowerTech Inline-4
Engine Displacement:
2429 cc
Engine Configuration:
Inline-4, DOHC
Bore X Stroke:
92.5 mm x 90.7 mm
Compression Ratio:
9.1:1
Performance
Horsepower 2.4L:
154 hp @ 5200 rpm
Torque 2.4L:
220 Nm @ 4000 rpm
Optional Engine
Engine Name Optional:
3.7L PowerTech V6
Engine Displacement Optional:
3701 cc
Engine Configuration Optional:
V6, SOHC
Bore X Stroke Optional:
93.0 mm x 90.8 mm
Compression Ratio Optional:
9.1:1
Performance Optional
Horsepower 3.7L:
205 hp @ 5200 rpm
Torque 3.7L:
314 Nm @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
68 Liters (18 US Gallons)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (42RLE)
Transmission Type Standard Manual:
5-speed Manual (NV1500/NV3550 on select trims/engines)
Optional
Transmission Type Optional:
N/A (42RLE was standard on most models, with manual as an option)
Features
Drivetrain:
2WD (RWD) or 4WD (Part-time Command-Trac NV242 or available Full-time Selec-Trac NV244)