🏷️ Basic Information Identification Make: Jeep Model: TJ Year: 2002 Model Generation: Second Generation TJ Codes Chassis Code: TJ 👋 Introduction Market Position Target Audience: Jeep TJ 2002 owners, DIY enthusiasts, independent repair shops, automotive technicians. Competitive Analysis Manual Completeness Statement: Claimed to be the most complete Service Repair Manual for the Jeep TJ 2002 ever compiled by mankind. Key Features Manual Value Proposition: Provides detailed information for servicing and repairing the Jeep TJ 2002 from front bumper to rear, enabling DIY repairs and thorough understanding of the vehicle. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service, Repair, and Troubleshooting for Jeep TJ 2002 Parts Catalog Integration: Includes Mopar Parts Manual information, assisting in identifying correct replacement parts. Page Count Page Count: 1595 Manual Type Manual Type: Workshop / Service Repair Manual & Mopar Parts Manual Manual Purpose: Comprehensive guide for repair, maintenance, and troubleshooting, distinguishing it from a simple owner's manual. Language Language: English Format File Format: Digital (RAR Archive) 📖 Manual Coverage Systems Covered Engine Management: Engine Systems, Ignition Control Systems, Fuel System, Emissions Control Drivetrain: Transmission and Transfer Case, Differential & Driveline, Clutch Chassis: Suspension, Brake, Steering, Tires / Wheels, Frame & Bumpers Electrical: Audio Systems, Chime / Buzzer, Electronic Control Modules, Horn, Instrument Cluster, Lamps, Restraints, Speed Control, Vehicle Theft Security, Wipers / Washer, Wiring Body: Body, Heating & Air Conditioning Exhaust System Coverage: Includes diagnosis, repair, and replacement procedures for exhaust components, including catalytic converters and mufflers. Frame And Bumpers Coverage: Details on frame inspection, repair, and bumper removal/installation. Heated Systems Coverage: Likely refers to heated seats or other specific heating elements not commonly associated with the 2002 TJ, but coverage is stated. Emissions Control Coverage: Information on emission control systems, including EVAP, EGR (if applicable), and related sensors. Procedures Included Maintenance Procedures: Lubrication & Maintenance, Fluid Checks, Filter Replacements, Belt Inspections Repair Procedures: Assembly and Disassembly, Installation, Component Repair, Engine Overhaul, Transmission Rebuild Diagnostic Procedures: Troubleshooting of various systems, Diagnostic Trouble Codes (DTCs) interpretation (implied by coverage of ECUs and Wiring) Torque Specifications Coverage: Detailed torque specifications for all critical fasteners across engine, chassis, suspension, and drivetrain components. Technical Depth Technical Depth: Comprehensive from basic maintenance to advanced diagnostics and complete rebuilds, including technical specifications and torque values. Wiring Diagrams: Comprehensive wiring diagrams included, crucial for electrical troubleshooting and repairs. Diagnostic Tools Implied: Coverage of ECUs and wiring suggests the use of scan tools and specialized diagnostic equipment for troubleshooting. 📊 Manual Specifications File Format File Format: RAR Archive, likely containing PDF or image files. Print Quality Diagram Quality: High quality diagrams Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely covers the 4.0L (242 cu in) Power Tech I6 engine, and potentially the 2.5L (150 cu in) AMC I4 engine, common for the 2002 TJ model. Specific details within the manual will confirm exact variants covered. Engine Code 4.0L: ERH (4.0L High Output Power Tech I-6) Engine Code 2.5L: EML (2.5L MPI I4) Performance Horsepower Range Typical: Approx. 181 hp (4.0L I6) to 119 hp (2.5L I4) for the 2002 model year. Precise figures detailed in manual. Torque Range Typical: Approx. 222 lb-ft (4.0L I6) to 145 lb-ft (2.5L I4) for the 2002 model year. Precise figures detailed in manual. Fuel System Fuel Delivery Type: Multi-Point Fuel Injection (MPI) with Electronic Control. 🔧 Transmission Standard Standard Transmission: Likely includes coverage of the NV3550 5-speed manual transmission and the 42RLE 4-speed automatic transmission. Optional Optional Transmission: Manual states coverage of 'Transmission and Transfer Case', implying comprehensive coverage of all available options for the 2002 model year. Features Transfer Case Coverage: Detailed information on the NP231 Command-Trac NV241 transfer case, including operation, maintenance, and repair. Transmission Codes Auto Transmission Code 42Rle: 42RLE Automatic Transmission Transmission Codes Manual Transmission Code Nv3550: NV3550 5-Speed Manual Transmission 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 160.8 inches (4084 mm) Width: 66.7 inches (1694 mm) Height: 71.9 inches (1826 mm) (with soft top) Weights Curb Weight Approx: 3,500 - 3,700 lbs (1588 - 1678 kg), depending on configuration. Cargo Cargo Volume Behind Rear Seat: Approx. 13.4 cubic feet (379 liters) with soft top. Cargo Volume With Rear Seat Folded: Approx. 46.5 cubic feet (1317 liters) with soft top. 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Likely 3-star rating, typical for SUVs of this era with high center of gravity. Detailed findings in manual if available. Active Features Brake System: Front: Solid Disc; Rear: Solid Disc (standard on many TJ models, some may have rear drums). ABS availability as specified in manual. Passive Features Airbags: Driver and Passenger front airbags standard for 2002 model year. Restraint System: 3-point seat belts with pretensioners, child seat anchor system (LATCH). 💡 Technology Features Infotainment Audio System Coverage: Covers...